ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the advanced landscape of contemporary manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a groundbreaking innovator, setting unparalleled standards for precision, automation, and unmatched performance. This state-of-the-art machine tool is meticulously engineered to address the diverse and challenging demands of industries that prioritize impeccable machining quality with maximum efficiency.
1. Key Features
1.1 Exceptional Precision
- This lathe boasts a high-rigidity, low-center-of-gravity bed, integrally cast to ensure consistent and stable machining. With an astounding spindle end/radial runout of just 0.002mm and a positioning accuracy of 0.003mm, this machine delivers precision that guarantees every machined part adheres to the strictest quality standards, making it ideal for applications where precision is absolutely critical.
1.2 Advanced Automation
- Enhanced with a sophisticated material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, facilitating efficient processing of workpieces in both large and small batches with various geometries. Moreover, it can be configured with an optional fully automated production line, accommodating up to 10 machines in a connected line. The automatic chip conveyor and customizable material storage bins further optimize automation, minimizing human intervention while boosting productivity.
1.3 High-Quality Components
- Incorporating premium imported pneumatic components and featuring a Mitsubishi control system, the machine also includes the TK wire cup guide rail and imported servo turret for smooth and precise movements. An available online inspection device provides real-time monitoring of the machining process, preventing batch defects and enabling immediate corrective measures, thereby ensuring consistent high-quality output.
1.4 Flexible Configuration
- The ZD - C36 offers versatile pairing options with an automatic bar feeder, enhancing its material handling capabilities. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be incorporated to meet specific production needs, making this lathe adaptable for a wide range of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- This lathe can process bar stock with a maximum diameter of 34mm. For operations involving automatic loading and unloading, it accommodates a maximum machining diameter of 200mm (85mm with automatic loading and unloading) and a maximum machining length of 120mm (70mm with automatic loading and unloading).
2.2 Spindle Specifications
- Featuring a spindle motor with a power range of 3.7/5.5KW and rotation speeds from 60 to 6000 revolutions per minute, the spindle is designed to deliver high torque and smooth operation, ensuring effective material removal.
2.3 Axis Movements
- Both the X-axis and Z-axis offer a travel distance of 145mm each. The X-axis and Z-axis ball screws, sized at 3210, ensure precise and repeatable positioning. With a tool height set at 20mm, the overall bed structure is crafted for maximum rigidity and stability.
2.4 Machine Dimensions and Weight
- The machine occupies a space of 1600 x 1700mm with a height of 2300mm, weighing approximately 2400kg. This makes it a compact yet robust solution suitable for diverse machining environments.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, a cooling system with an integrated water tank, a full protective enclosure, an automatic lubrication system, a material handling robot with a conveyor belt, a high-pressure pump system, and an oil mist collection system. Optional attachments, such as an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms, can be added to greatly enhance the machine's functionality.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse, finding widespread applications across a multitude of industries. Its exceptional adaptability and precision make it invaluable to sectors including, but not limited to:
3.1 Automotive and Motorcycle Components
- Within the automotive and motorcycle industries, precision machining is paramount. The ZD - C36 excels in crafting intricate engine parts, transmission components, and chassis elements. Its proficiency in handling complex geometries while maintaining stringent tolerances ensures the production of superior components that not only meet but exceed the rigorous performance and safety standards demanded by these sectors.
3.2 Pneumatic and Hydraulic Systems
- The production of pneumatic and hydraulic cylinders, valves, and fittings demands unerring precision and automation. The ZD - C36's capabilities guarantee unwavering quality and dimensional consistency, crucial for the seamless operation of these systems across industrial machinery, automation equipment, and transportation sectors.
3.3 Home Appliances and Sanitary Ware
- For the home appliances industry, including products like washing machines, refrigerators, and air conditioners, as well as sanitary ware such as faucets and showerheads, the demand for high-precision machining is ever-present. The ZD - C36 efficiently delivers components with outstanding surface finishes, significantly enhancing the quality and appeal of the final products.
3.4 Medical Devices
- In the medical realm, the manufacture of surgical instruments, implants, and diagnostic equipment necessitates unparalleled precision and reliability. The ZD - C36's cutting-edge features and consistent performance make it the ideal choice for machining vital medical components, ensuring patient safety and the success of medical interventions.
4. Advantages
4.1 Enhanced Productivity
- Merging high-speed machining with automated material handling and real-time inspection, the ZD - C36 enables seamless, uninterrupted production. Its ability to swiftly transition between varying workpiece geometries and batch sizes optimizes productivity, drastically reducing cycle times and bolstering overall output.
4.2 Uncompromised Quality
- With unrivaled machining precision and integrated quality control systems, the ZD - C36 guarantees that every part meets or surpasses stringent quality benchmarks. This significantly curtails the need for rework and scrap, elevating the reputation of manufacturers who depend on this machine for their production needs.
4.3 Cost-Effectiveness
- Through minimizing human error, curbing material wastage, and enhancing production efficiency, the ZD - C36 promises substantial long-term cost savings. The initial investment in this state-of-the-art machine quickly pays off, thanks to the enhanced productivity and superior quality it introduces to the manufacturing process.
4.4 Ease of Use and Integration
- Crafted with user convenience at its core, the machine features the intuitive Mitsubishi control system, which offers straightforward programming and operational interfaces, allowing operators to swiftly acquire and excel in its use. Additionally, its design facilitates seamless integration into existing production lines, thanks to its modular build and compatibility with a variety of automation peripherals.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC heralds a new era in precision machining technology. With a seamless blend of cutting-edge features, dependable performance, and versatile applications, it stands as a priceless asset for manufacturers eager to maintain a competitive edge in the ever-evolving industrial environment. Whether tackling high-volume production runs or the intricate machining of complex precision components, the ZD - C36 is the definitive solution for those striving for unparalleled excellence in machining operations.
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