ZD - C36 Automated CNC Lathe: Pioneering Precision Machining Excellence
Step into the future of manufacturing with ZHIDECNC's remarkable ZD - C36 Automated CNC Lathe. A true cornerstone of innovation, this machine elevates industry standards by seamlessly blending precision, automation, and superior performance. Tailored to fulfill the multifaceted and exacting requirements of high-quality machining, it ensures maximum efficiency and reliability across various industrial landscapes.
1. Key Features
1.1 Unmatched Precision
- Engineered with a high-rigidity, low-center-of-gravity bed, this lathe is integrally cast to deliver unwavering stability in machining operations. Its exceptional spindle end/radial runout of just 0.002mm, coupled with a positioning accuracy of 0.003mm, assures that every part meets the highest quality benchmarks. This precision is indispensable for sectors where excellence and accuracy are paramount.
1.2 Cutting-Edge Automation
- Boasting an advanced material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, accommodating diverse workpiece geometries in both large and small batches. Available configurations include a fully automated production line with a capacity for up to 10 machines. Additional features like an automatic chip conveyor and customizable material storage bins further minimize manual intervention, significantly boosting productivity.
1.3 Premium Components
- Incorporating top-tier imported pneumatic components and a Mitsubishi control system, this machine ensures precise movements with its TK wire cup guide rail and imported servo turret. An online inspection device offers real-time process monitoring, efficiently preventing batch defects and enabling instant corrective measures to maintain consistent quality.
1.4 Versatile Configuration
- The ZD - C36 is designed for versatility, allowing pairing with an automatic bar feeder for enhanced material handling. Tailor the machine to your needs with optional features like online measurement, tool breakage detection, and automatic flipping mechanisms, making it highly adaptable for a wide array of machining tasks.
2. Technical Specifications
2.1 Machining Capacity
- Capable of processing bar stocks up to 34mm in diameter, this machine supports automatic operations with a maximum machining diameter of 200mm (85mm with auto loading and unloading) and a machining length of 120mm (70mm with auto loading and unloading), catering to diverse operational requirements.
2.2 Spindle Specifications
- Empowered by a spindle motor delivering 3.7/5.5KW, the spindle rotates effortlessly between 60 and 6000 RPM, offering high torque and smooth operation for efficient material removal.
2.3 Axis Movements
- Both the X-axis and Z-axis offer a travel range of 145mm, utilizing 3210-sized ball screws for precise and consistent positioning. With a tool height of 20mm, the overall bed structure is masterfully designed for optimal rigidity and stability.
2.4 Machine Dimensions and Weight
- Compact yet robust, the machine occupies 1600 x 1700mm with a height of 2300mm and weighs about 2400kg, perfectly suited for varied machining environments.
2.5 Standard and Optional Attachments
- Equipped with essential standard attachments including a hydraulic chuck, rotary cylinder, 8-station turret, two tool holders, and a cooling system with an integrated water tank, this machine is ready for action. Optional enhancements such as an automatic bar feeder, chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms amplify its functional capabilities, making it a powerhouse of productivity.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse, carving a niche across a spectrum of industries, including but not restricted to:
3.1 Automotive and Motorcycle Components
- In the automotive and motorcycle manufacturing realms, the precision crafting of engine components, transmission elements, and chassis frameworks is paramount. The ZD - C36 shines with its ability to adeptly manage intricate geometries and uphold stringent tolerances, making it the quintessential tool for producing superior components that satisfy the rigorous performance and safety standards demanded by these industries.
3.2 Pneumatic and Hydraulic Systems
- For crafting pneumatic and hydraulic cylinders, valves, and fittings, the lathe's precision and automation prowess ensure unwavering quality and dimensional accuracy. This consistency is crucial for the seamless operation of systems integral to industrial machinery, automation setups, and transportation networks.
3.3 Home Appliances and Sanitary Ware
- Fabricating components for home appliances like washing machines, refrigerators, and air conditioners, as well as sanitary products such as faucets and showerheads, demands high-precision machining. The ZD - C36 excels at producing these parts with outstanding surface finishes, enhancing both the quality and visual appeal of the final products.
3.4 Medical Devices
- In the medical arena, crafting surgical instruments, implants, and diagnostic apparatus requires unmatched precision and quality. The ZD - C36, with its cutting-edge features and dependable performance, stands out as the ideal choice for machining critical medical components, ensuring the utmost safety and effectiveness of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- Merging high-speed machining, automated material handling, and real-time inspection, this lathe offers seamless and efficient production. Its capacity to swiftly adapt to varying workpiece shapes and batch sizes dramatically boosts productivity, curtailing production cycle times and elevating overall output.
4.2 Uncompromised Quality
- With unparalleled machining precision and integrated quality control, the ZD - C36 guarantees every part machined meets or surpasses requisite quality benchmarks. This minimizes rework and waste, amplifying the renown of manufacturers who trust this machine to enhance their production processes.
4.3 Cost-Effectiveness
- By slashing human error, curbing material waste, and enhancing production efficiency, the ZD - C36 delivers substantial cost savings over time. The initial outlay for this advanced machine tool is swiftly recouped through the augmented productivity and quality it infuses into the manufacturing process.
4.4 Ease of Use and Integration
- Engineered with user-friendliness at its core, the machine features a Mitsubishi control system offering intuitive programming and operational interfaces, enabling operators to swiftly master its functions. Furthermore, the lathe's modular design and compatibility with various automation peripherals simplify its integration into existing production lines.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC is the epitome of cutting-edge precision machining technology, representing a monumental leap forward in the industry. This masterpiece of engineering seamlessly integrates advanced features with robust reliability, ensuring it delivers unparalleled performance across a multitude of applications. For manufacturers eager to maintain a competitive edge in today's fast-paced and ever-evolving industrial arena, the ZD - C36 is an invaluable ally. Whether the task at hand involves high-volume production runs or the intricate machining of complex, precision components, the ZD - C36 stands as the ultimate go-to solution, consistently achieving exceptional results in machining operations.
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