Introducing the Exceptional Machining Center ZD - V1160
Esteemed Customer,
Greetings, I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. As a leader in the CNC machine tool industry, we pride ourselves on delivering superior products and unparalleled service. Today, it is my privilege to present to you our remarkable ZD - V1160 Machining Center.
1. Overview of Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our company is devoted to the research, development, manufacturing, and distribution of CNC machinery, alongside comprehensive after-sales service. Boasting a dedicated R & D team, cutting-edge manufacturing facilities, and a stringent quality assurance system, we proudly hold esteemed credentials such as the ISO9001 international quality system certification and the EU CE certification. Our products are highly acclaimed both domestically and internationally, enhancing the production efficiency and product quality for a multitude of clients.
2. Comprehensive Features of the ZD - V1160 Machining Center
Engineered for excellence, the ZD - V1160 is a high-performance machining center adept at fulfilling the varied demands of modern industry. It seamlessly fuses outstanding stability, high precision, and robust processing capabilities, rendering it a prime choice for sectors like automotive, aerospace, precision machinery, and mold crafting.
3. Innovative Structural Design
3.1 Resilient High-Strength Casting
Crafted with high-strength Meehanite cast iron, the principal parts of the ZD - V1160, including the bed, column, and saddle, undergo annealing treatment to alleviate internal stress. These components offer superb vibration absorption and enduring stability, effectively minimizing the influence of cutting forces on machining accuracy and ensuring machine stability even during high-speed, heavy-load operations.
3.2 Robust Rigid Structure
Featuring a box-type structural design, this machine boasts exceptional rigidity and strength. The expansive guide rails and large-diameter ball screws guarantee smooth axis movement and precise positioning. Its symmetrically arranged support structure further amplifies the machine's overall stability, enabling it to endure extensive cutting forces without deformation.
4. Detailed Technical Specifications
4.1 Worktable Attributes
- Size: Measuring 1200×600mm, the worktable offers a generous work area for machining diverse workpiece sizes.
- Load Bearing Capacity: Able to support a maximum load of 1000kg, it is ideal for processing large, heavy-duty workpieces.
- T - Slot Configuration: Equipped with T-slots of specific number, width, and pitch (consult the product manual for specifics), facilitating the secure clamping of workpieces and fixtures during machining.
4.2 Axis Movement Characteristics
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With a travel of 1100mm, the X-axis provides extensive horizontal movement, accommodating the processing of elongated workpieces.
- Y - Axis Travel: Offering 610mm of travel, the Y-axis ensures ample space for machining operations in the front-to-back direction.
- Z - Axis Travel: The 610mm Z-axis travel supports the machining of workpieces varying in height.
- Rapid Movement Speed: The X, Y, and Z axes boast a rapid movement speed of 36m/min, substantially diminishing non-cutting time and enhancing production efficiency.
- Precision in Positioning: This exceptional equipment guarantees uncompromising precision, with each axis achieving a positioning accuracy of 0.004/300mm and repeat positioning accuracy of ±0.002/300mm. Such remarkable, high-precision positioning ensures that every machined workpiece surpasses the most stringent quality standards.
4.3 Spindle
- Spindle Taper: The spindle is engineered with a BT40/BT50 taper selection, which boasts a formidable clamping force to uphold the tool's stability even during the intensities of high-speed rotations, tailored to your unique requirements.
- Spindle Speed: With a versatile spindle speed range of 8000/10000 rpm, whether belt or direct-drive, this equipment seamlessly adapts to a wide variety of machining processes and materials. For example, while machining aluminum alloys, the higher spindle speed option refines surface finishes; conversely, when tackling high-hardness alloy steels, a lower speed optimizes tool strength and machining quality.
- Spindle Power: Empowering your operations with a robust spindle motor power of 15/18.5KW, this machine delivers ample strength for high-speed, heavy-duty cutting. Its prowess extends across materials such as steel, cast iron, aluminum alloys, and even non-metallic substances, enabling efficient processing of diverse materials.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 is adeptly outfitted with a tool magazine of considerable capacity (refer to the specific product manual for exact details), effectively storing multiple tools. This capability facilitates automatic tool changes during machining, dramatically reducing tool change time and exponentially boosting production efficiency.
- Tool Change Time: With its swift tool change time (refer to the specific product manual for exact details), this equipment assures a seamless transition between machining processes, minimizing production interruptions and enhancing workflow continuity.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels with unparalleled milling capabilities. Whether engaging in face milling, end milling, or contour milling, it achieves precise, high-quality machining. Its high-speed spindle, coupled with precise axis movement control, effortlessly processes complex geometries with smooth surfaces and rigorous dimensional accuracy. For instance, in mold cavity milling, it meticulously controls cavity shape and size, safeguarding the superior quality of the mold.
5.2 Drilling
In drilling operations, this machine guarantees hole perpendicularity and accuracy. Its high-torque spindle propels drill bits through various materials with ease, while precise axis positioning ensures that hole locations adhere to design specifications. Such precision is essential for components with myriad holes, such as engine blocks, ensuring every detail meets exacting standards.
5.3 Tapping
The ZD-V1160 stands out in tapping operations, executing high-speed, precise tapping with unwavering assurance of thread quality and pitch precision. Whether dealing with small or large-diameter threads, this machine consistently delivers stable and efficient tapping processes.
6. Control System
Equipped with an advanced control system, such as your choice of Mitsubishi or Fanuc, the ZD-V1160 offers an intuitive user interface, streamlined programming, and high-speed processing. It enables automated process control, real-time machine status monitoring, along with error diagnosis and alarming features, facilitating seamless operation and maintenance for operators.
7. Optional Accessories
To fulfill your custom processing demands, the ZD-V1160 provides an array of optional accessories, including:
- Fourth-Axis Rotary Table: This remarkable accessory significantly broadens the machine's operational capabilities, enabling the precision crafting of intricate curved surfaces and multifaceted components. For example, when tasked with impeller production, the innovative fourth-axis rotary table harmoniously collaborates with the X, Y, and Z axes to meticulously complete the shaping of complex blade surfaces with unparalleled precision.
- Cooling and Lubrication Systems: We proudly offer a variety of advanced cooling and lubrication systems, meticulously designed to ensure seamless machine functionality during operation. Our state-of-the-art high-pressure cooling system expertly cools both the tool and workpiece, significantly enhancing workpiece surface quality and extending tool longevity. In parallel, the automatic lubrication system ensures smooth and efficient movement of all machine components, thereby reducing wear, minimizing maintenance costs, and optimizing performance.
- Tool Monitoring System: This sophisticated monitoring system vigilantly observes tool condition in real-time, expertly detecting wear and breakage during machining operations. Upon identifying a tool malfunction, it promptly issues an alert, empowering operators to swiftly replace the tool, thus preventing costly errors and material wastage.
8. After-Sales Service
Recognizing the vital role of after-sales service in production success, we have developed a comprehensive support system:
- Installation and Commissioning: Our dedicated technical experts provide meticulous on-site installation and commissioning services, ensuring your machine is operational and productive in the shortest possible time.
- Training: We offer thorough training sessions for operators and maintenance personnel, equipping them with the essential skills needed for proficient machine operation and maintenance.
- Warranty: The ZD-V1160 is backed by a reliable [X]-month warranty. During this period, any quality issues encountered will be addressed promptly with complimentary repairs or parts replacements, ensuring your peace of mind.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address inquiries and resolve issues efficiently. Additionally, we offer remote technical support via the Internet, ensuring rapid response to your operational needs.
9. Conclusion
The ZD-V1160 machining center stands as a beacon of high-performance and steadfast reliability. Its impeccable design, unmatched precision, and exceptional after-sales support make it an ideal choice for elevating your manufacturing operations.
To tailor the perfect machining solution for you, kindly provide us with the engineering drawings of the components you wish to produce. This will enable us to thoroughly assess your specific requirements and recommend the most fitting configuration and accessories for the ZD-V1160.
Should you have any inquiries or require additional information, please do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the possibility of collaborating with you and are committed to driving your business success to new heights.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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