Unleash Precision Machining like never before with the Zhide CNC ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a vanguard in the CNC machine tool industry, integrating R & D, production, sales, and service. Since 2011, our ethos of striving for excellence and pursuing superiority has propelled us forward, aiming to become a formidable force in the global machine tool landscape.
Our robust R & D prowess fuels continuous innovation, delivering cutting-edge CNC machine tools. Crafted with meticulous precision, our manufacturing process is complemented by a comprehensive service system offering customers seamless one-stop solutions. Our products boast multiple national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification certification, underscoring their adherence to international quality standards.
We operate three pivotal centers: the Machine Tool Application Center pioneers customer-driven new product development and process optimization; the Machine Tool Manufacturing Center specializes in custom machine tool development and manufacturing; and the Machine Tool Marketing and Service Center enhances customer experience, providing training and ensuring swift supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is distinguished by its high-rigidity imported high-speed spindle. The main castings utilize high-strength, high-toughness Meehanite cast iron, annealed to relieve stress, ensuring enduring stability and precision in machining.
An ultra-wide steel-shaped base, architecturally designed with a symmetrical support structure, effectively mitigates cutting stress, enhancing operational stability. Featuring imported super-load roller linear guides, the machine offers exceptional rigidity, precision, and robust heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 boasts exceptional versatility, catering to a myriad of industries such as automotive parts manufacturing, precision machinery processing, and aerospace component production. It adeptly tackles complex machining tasks-milling, drilling, boring, and tapping-with unparalleled precision and efficiency. Whether tasked with processing precision parts in small batches or mass-producing large-scale components, the ZD - V855 consistently meets your exacting standards.
2.4 Unmatched After-sales Service
At Dalian Zhide CNC Technology Co., Ltd, we prioritize outstanding after-sales service and support to ensure complete customer satisfaction. Our dedicated technical team is available around the clock, delivering 24/7 technical assistance to swiftly address and resolve any issues that may arise with the machine tool. We provide regular maintenance services for the ZD-V855, ensuring its long-term stability and reliability, which helps in significantly reducing downtime and boosting your production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD-V855 vertical machining center stands out with its exceptional compatibility with a broad array of advanced accessories and systems. This ensures enhanced functionality and adaptability to meet diverse machining requirements. Equipped with an automatic tool changer (ATC), it facilitates rapid and precise tool exchanges, significantly cutting down machining time and elevating the efficiency of intricate operations demanding multiple tools. With its expansive tool capacity, the ATC accommodates an extensive variety of tools within a single machining process, enhancing operational fluidity and versatility.
Additionally, the ZD-V855 seamlessly integrates with Zhide CNC's MES digital production system, unlocking a multitude of operational enhancements. This integration reduces operator labor intensity and lowers skill prerequisites, allowing for in-machine probe automatic measurement that guarantees consistent product quality. The MES system offers the flexibility to adjust machining sequences on the fly, easily incorporate urgent tasks, and grants real-time access to equipment operation status data. Furthermore, it supports a versatile processing mode for mixed-line production, enabling concurrent off-line clamping and in-machine cutting, thus optimizing equipment utilization to its fullest potential.
2.6 Precision-Oriented Design Features
The ZD-V855 is engineered with precision-oriented design features that set it apart in delivering superior machining accuracy. Its high-precision spindle, alongside an advanced drive system, guarantees precise positioning and smooth rotational motion. The X, Y, and Z axes are furnished with premium ball screws and linear guides, meticulously pre-stretched to diminish backlash and enhance repeat positioning accuracy. This allows the machine to consistently produce components with stringent tolerances, meeting the most rigorous quality benchmarks in the industry with confidence.
The machine's sophisticated cooling and lubrication systems are meticulously designed to maintain peak performance. The effective cooling system adeptly manages the heat generated during machining, preventing thermal deformation and sustaining workpiece precision. Complementing this, the lubrication system ensures seamless axis movement, mitigating friction and wear, thus reinforcing the machine's long-term precision and dependability.
2.7 Cost-effectiveness and Return on Investment
Choosing the ZD-V855 vertical machining center is a savvy investment for achieving remarkable cost-effectiveness. With its superior performance capabilities, it enhances production efficiency, cuts down per-unit production costs, and boosts overall productivity. The machine's robust durability and minimal maintenance demands help in curtailing downtime and repair expenditures throughout its operational lifespan.
By efficiently managing complex machining tasks in-house, the ZD-V855 reduces outsourcing needs, resulting in substantial savings in both time and money. Over time, this versatile machine not only fulfills your immediate machining requirements but also empowers you to maintain a competitive edge in the global market by facilitating the production of high-quality products with enhanced efficiency.
2.8 Customization Options Tailored to Your Needs
Recognizing the unique demands of every manufacturing operation, we offer extensive customization options for the ZD-V855 vertical machining center. Whether you aim to tailor the machine to a specific workpiece type, integrate it seamlessly into an existing production line, or amplify its functionalities for niche industry applications, our expert team is ready to assist.
For instance, we can fine-tune the spindle speed and torque to align with the materials and machining processes you primarily engage with. If you handle hard metals requiring high-power cutting, we can optimize the spindle to deliver the necessary force while maintaining precision. Moreover, we offer tooling configuration modifications, such as incorporating special-purpose tool holders or expanding tool magazine capacity, to meet your distinctive machining requirements effectively.
We also provide customization opportunities in automation. For those seeking to elevate productivity through increased automation, we can implement robotic loading and unloading systems, conveyor belts, or other automated material-handling equipment. This not only diminishes manual labor but also enhances the consistency and efficiency of your production process, enabling you to achieve higher operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is the epitome of user-centric design, crafted to ensure that operators, regardless of their experience level, can navigate with ease. Its intuitive control panel boasts a large, high-resolution display, offering crisp, clear visuals of the machining process. From real-time status updates to precise tool paths and error messages, every piece of information is at your fingertips, streamlining operations and enhancing productivity.
To empower you and your team to fully harness the capabilities of the ZD - V855, we provide robust training support. Our programs encompass every facet of machine operation, from the initial setup and programming to mastering advanced machining techniques. Whether you prefer on-site training at your facility or dynamic online sessions, we've got you covered. Our seasoned trainers are ready to address any queries, ensuring your operators become adept and self-assured in their machine handling skills.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center has consistently demonstrated exceptional performance across the globe. Its adoption by leading manufacturing companies across diverse industries stands as a testament to its reliability and efficiency. Our customers have witnessed remarkable enhancements in production efficiency, superior product quality, and increased competitiveness, attributing these gains to the integration of the ZD - V855 into their operations.
Here are some testimonials from our esteemed clients:
- "Since incorporating the ZD - V855, our machining precision has soared. We are now achieving tolerances that were once beyond reach, unlocking new business realms for our company." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an enduring powerhouse. Its seamless operation, coupled with Zhide CNC's unparalleled after-sales support, ensures we are never left in the lurch. Their prompt assistance is invaluable." - [Customer Name 2], Automotive Parts Manufacturer.
These testimonials exemplify the ZD - V855's unparalleled quality and robust performance. We are confident that your experience will echo these remarkable benefits when you choose to integrate our machine into your operations.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Embracing the cutting-edge Industry 4.0 paradigm, the ZD - V855 vertical machining center is meticulously designed for seamless integration into smart manufacturing environments. Its advanced connectivity features facilitate communication with machines, sensors, and enterprise systems, enabling real-time data exchange and comprehensive analysis, thus offering invaluable insights into your production dynamics.
The machine can effortlessly synchronize with production planning software, ensuring that machining tasks align with your overall production agenda. This synergy optimizes resource allocation and minimizes downtime. Via a secure web-based interface, you can remotely monitor key performance indicators like spindle efficiency, cycle durations, and tool wear. Such a data-driven strategy not only highlights optimization opportunities but also supports predictive maintenance, significantly reducing unexpected disruptions and associated costs.
The ZD - V855 also plays a pivotal role in establishing a smart factory network. Within this interconnected landscape, machines communicate and collaborate, collectively striving for production excellence. For instance, an automatic tool requisition from a central storage system keeps production flowing seamlessly in case of tool shortages, exemplifying the machine's integral role in fostering a responsive manufacturing environment.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, we are passionately committed to sustainability, with the ZD - V855 serving as a beacon of our eco-friendly ethos. Engineered to minimize energy usage without sacrificing performance, its efficient spindle drive system and strategic power management are designed to cut electricity consumption, lowering operational costs and shrinking your carbon footprint.
Our cooling and lubrication systems prioritize environmental stewardship. We use green coolants and lubricants that are biodegradable, ensuring minimal ecological impact. The machine is also crafted for easy recycling at end-of-life, promoting sustainability and reducing waste, thus supporting a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
When you choose to invest in the cutting-edge ZD - V855, you aren't merely addressing your present manufacturing needs; you are strategically positioning your business for future advancements. As the dynamic world of technology unfolds and manufacturing requirements grow in complexity, the ZD - V855 stands ready to evolve. It offers seamless adaptability with the ability to be effortlessly upgraded with the latest software and hardware innovations, ensuring you stay ahead in a competitive market.
Our dedicated R & D team tirelessly enhances the machine's potential, consistently rolling out software updates that not only introduce new features but also elevate the machine's efficiency. Envision future updates that could bring forward state-of-the-art machining algorithms for unparalleled precision or improved synergy with cutting-edge manufacturing technologies, making your operations more streamlined and forward-thinking.
Moreover, the ZD - V855 boasts an ingeniously modular design, enabling straightforward hardware enhancements. Whether it's upgrading to a faster spindle, incorporating additional axes for intricate machining tasks, or replacing existing components with advanced counterparts, this machine empowers you to stay a step ahead of the competition, guaranteeing that your capabilities expand as your business grows.
The ZD - V855 vertical machining center is a robust and all-encompassing solution for today's manufacturing challenges. It marries premium features with the flexibility of customization and an unwavering dedication to quality and sustainability. For manufacturers striving to elevate their operations, the ZD - V855 is the ultimate choice. We are eager to embark on this journey with you, supporting your aspirations to reach new manufacturing heights. Should you have any inquiries or wish to explore your specific needs further, please feel welcome to contact us at your convenience.
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