High-Speed Zd-V855 CNC Drilling and Milling Machining Center

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-V855T
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools
• Movement Method: Point to Point Control
• Control Method: Open-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm-0.005mm
• Certification: ISO 9001
• Condition: New
• High Rotational Speed: 15000
• Transport Package: Yes
• Specification: 2560*2400*2900
• Trademark: ZHIDECNC
• Origin: China

Product Description

2. Machine tool introduction
High-speed drilling and milling machining center machine ZD-V855
Performance features:
 

1. The machine tool system is fast, with high speed spindle and quick attack.
2. Advanced RENISHAW laser detector, ball rod instrument detection to ensure the accuracy of the machine tool.
3. The spindle direct connection drive can effectively reduce the error of belt drive during high speed attack and prolong the service life of the tool.
4. Good practicality, in communication, electronics, toys, precision hardware, watches, auto parts, aviation and other industries are widely used.
5. The overall design is beautiful, compact structure and small footprint.
6. The use of imported ultra-high rigid heavy-load type rail, with high rigidity, heavy load characteristics, and automatic adjustment function. It can absorb the assembly error of the installation surface and meet the requirements of high precision.

1. High rigidity main structure, more guarantee, long-term to maintain the best accuracy.

1. High power machine cooling pump ensures sufficient flushing capacity.

1. The fully sealed protective cover ensures the safety degree and environmental hygiene of the operator.
2. Equipped with a scour device for easy cleaning and cutting.
3. Automatic centralized lubrication.

3. product presentation:
 

1. system

Standard equipped with 0i-MF CNC system, equipped with CNC special CPU with high-speed processing capacity.

machine tool use
High-speed vertical processing center into high dynamic response performance concept, the coordinate axis automatic positioning, the workpiece can be in a clamping, complete milling, drilling, boring, hinge, tapping, and other processes processing, suitable for small and medium-sized plate, plate, shell, mold and other complex parts production, have better dynamic response performance, can realize high speed cutting, low speed without crawling. The absolute encoder does not need to turn back to zero, which avoids the cumulative error of zero. At present, due to the high quality and high efficiency of the machining, it has been widely used in the machining industry.
primary structure
Machine structure for classic column cross slide structure, the CAD design and finite element analysis (FEA) processing, reasonable structure strength and reinforcement structure layout, ontology with large stable base, large span herringbone high rigid column, five big are using Taiwan process high quality castings to remove stress tempering treatment and artificial aging, ensure the machine cutting rigid deformation. The casting processing adopts the world famous brand pentutahedral gantry processing machine, which provides super quality guarantee for the geometric accuracy of the whole machine.
main axis part
The SV main motor and the high-speed spindle constitute the main drive of the machine tool. Power from the SV spindle motor to the spindle, stepless speed regulation, spindle speed constant power range is wide, high-speed operation is stable. Optional spindle oil cooler device.
The spindle adopts high precision Angle contact ball bearing, which can realize high speed operation. The front end of the spindle adopts the maze design, and is equipped with air curtain protection function to prevent the cutting fluid from entering the spindle bearing; the high-strength four claw cutter, with large contact surface and the brand oil and gas conversion knife cylinder to realize the tool clip.
feed shaft section
Machine X, Y and Z axis rails are linear roller guides with strong load capacity and smooth operation, and the secondary friction resistance is small, so the machine does not crawl at low speed feed; the machine has little vibration during fast operation; all the rails are automatically lubricating, with good wear resistance, stability and strong rigidity.
The three-axis motors are AC servo motors with high-precision pulse encoders. The three-axis motor directly drives the ball screw through the elastic coupling, so the X, Y, Z three axes of the machine tool can be moved quickly, and complete the automatic and accurate positioning of each coordinate.
Pneumatic machine tool, lubrication, cooling and dust removal system
The main pneumatic components of the machine tool adopt world famous brand, reliable performance, simple installation and adjustment operation; with SMC brand water drop separator.
The coordinate shaft lubrication system adopts numerical control system to automatically control and regularly and quantitatively deliver lubricating oil to each transmission element, and has low oil level and oil shortage alarm.
The machine tool is equipped with large capacity water tank, perfect filtration structure, and equipped with high power and high flow pump, the head side is standard equipped with nozzle type external liquid cooling and air cooling device, and the main belt ring ejected water, processing cooling is sufficient.
Standard exhaust chassis flushing device, according to the user can choose all kinds of discharge, easy to use.
Machine tool protection and others
The machine tool is a fully protective structure, effectively preventing coolant splashing and ensuring safe operation and pleasant appearance. Inside with safe work lighting, operating under night environment; each guide of the machine has stainless steel telescopic shield to prevent iron scraps and coolant from entering the machine.

1. Other configuration instructions

1, work area with lights to adapt to night work.
2, the machine tool is equipped with three-color lights, prompt program operation, work cycle completion and fault alarm three information.
3. X / Y / Z1 / Z2 axis linear guide rail is protected by steel cover.






Installation conditions
a, temperature
Operating temperature: 20 ± 20ºC at normal temperature
Storage and handling: -30ºC ~50ºC
b, humidity
Continuous: below 75% (no exposed)
Short time: below 95% (no exposed)
C. Conditions of the installation site
1. Not affected by the external vibration.
2. Not affected by corrosive gases.
3. Avoid direct sunlight on machine tools.
4. Avoid direct contact with the external wind, air and cold and hot air with temperature regulation.
5. Avoid setting heating and other heat sources near the machine tool.
6. Reduce dust (avoid castings, welding, sheet metal workshop, etc.).
7. Avoid water leakage and water immersion.
8. Avoid electrical noise.
D, Machine tool power supply: 3-phase AC380V± 10% 50Hz ± 1Hz.

4. Implement the reference standard
This product implements safety standards: "GB 15760-2004 General Technical Conditions for Safety Protection of Metal Cutting Machine Tool" and "GB 5226.1-2008 Mechanical and Electrical Safety Mechanical and Electrical Equipment-Part 1: General Technical Conditions"; Its quality accuracy implementation standard "GB / T18400.2-2010 processing center inspection conditions-part 2: vertical or vertical main rotary shaft of universal spindle head machine tool geometric accuracy inspection (vertical Z axis)" and "GB / T18400.4-2010 processing center inspection conditions-part 4: Linear and rotary axis positioning accuracy and repeated positioning accuracy inspection"; The design, production, manufacture and delivery process of the product are implemented in GB / T 24001-2016 Environmental Management System Requirements and Use Guide.
Factory accuracy standard
 

Main inspection items		Factory standard
positioning accuracy	X-axis / Z-axis	0.00 5 m
Repeat positioning accuracy	X axle	±0.002m
	Z axle	±0.002m
accuracy class	Silk rod accuracy grade	C3 level
	Track accuracy level	P level
Spindle precision	The cone of the clamp drum beats	≤0.002mm
	The spindle beats in a radial direction	≤0.002mm

5. Main technical parameters

	project		content
staging	bed dimension		1000×550mm
	T groove (Number-size * spacing)		518mm (slot is 90mm apart)
	Workbench bearing		500Kg
Triaxis (X / Y / Z)	X / Y / Z triaxial stroke		800/550/550mm
	The distance between the spindle center to the column guide rail surface		590mm
	Distance from spindle end face to workbench		120~6 70 mm
	Three-axis fast movement speed		0~36M/min
	Three-axis feed speed		0~15M/min
	Ball-screw precision level		C3 level
	Feed shaft bearing grade		P4 level
Spindle system	Spindle drive mode / maximum rotation speed		0~8000rpm; synchronous belt drive
	Spindle cone bore / outer diameter		BT40/150mm
	Spindle motor		AC servo motor
	Spindle motor power / torque		7.5/11KW;35.8/95.5N·m
	Cooling mode of the main motor		forced air cooling
	Main variable speed mode		infinitely variable speeds
	Spindle bearing accuracy grade		P4 level
	Lubrication mode of the spindle bearing		lipa
Machine tool accuracy	positioning accuracy		0.005
	Repeat positioning accuracy		±0.002
numerical control system	/		In Japan, the FANUC 0i MF Plus (Type5)
Knife library system	Knife library type		disc type
	Knife library capacity		24T
	Change change time (knife to knife)		2.4 Seconds
	Maximum knife diameter		Φ 80mm (adjacent empty Φ120mm)
	Maximum knife length / knife weight		300mm/8Kg
Cooling lubrication system	Lubricating oil box volume		4L
	Lubricant distribution mode		rationing
	Cooling box volume		200L
	Maximum coolant pressure		0.4Mpa
	Maximum coolant flow rate		50L/min
other	air supply	pressure	0.6~ 0.8Mpa
		rate of flow	0.6~0.9 m3/min
	power dissipation		25KVA
	Machine tool net weight		About 6,000 Kg
	work environment	ambient temperature	0~40ºC
		source	AC380±10%; Three-phase at 50 ± 1Hz
		relative humidity	≤80%

A function configuration list

Standard functional configuration
order number	content
1	Japan FANUC 0iMF Plus (Type5) nanoscale digital control system
2	High-speed vertical machining center program control software V2.0
3	The knife energy storage system
4	Intelligent servo-control system
5	AICC 1 Control technology + simple processing condition selection function
6	Intelligent load monitoring system
7	Prepare the support function before processing
8	Tool life management function
9	Rigid tapping function
10	CF Edit run function
11	Main shaft air curtain protection device
12	Tool cooling system (nozzle type external cooling + spindle ring spray) and large capacity water tank
13	Large-flow chassis chip flushing device
14	The Japanese SMC water drop separator device
15	Portable and portable magnetic suction hand shake control unit
16	Dust blowing air gun + cleaning water gun + lighting device
17	Portable, replaceable battery unit
18	Discharge type		Artificial posterior type discharge
19	servo motor	Spindle motor	βiI8/12000
		X, Y axis motor	βiS12/3000
		Z-axis motor	βiS22B/3000
		/	/
order number	content			quantity
1	VMC855LB Complete machine			A set
2	Machine tool feet and adjusting pad iron			A set
3	Panel protection key			A set
4	Simple service tool (screwdriver + conventional internal hexagon wrench)			A set
5	Machine tool power line (15 m) (if required)			One root
6	φ 12mm intake pipe (15 m) (if required)			One root
7	CF block			A set
8	Digital control system CD data			A set
9	Operation manual for machine tools			A
10	Electrical operation manual for the machine tool			A
11	Certificate of machine tool qualification			A
12	List of origin of purchased key components			A
13	System data backup disk			A

1. List of major brands

order number	name	brand
1	foundry goods	Taiwan craft high-quality casting parts
2	principal axis	Taiwan Luo yi / OKADA / equivalent
3	Guide rail protective cover	Taiwan-funded
4	Quantitative lubrication of guide rail	river valley
5	ball screw	Taiwan PMI / HIWIN / equivalent product
6	Linear guide rail	Taiwan PMI / HIWIN / equivalent product
7	The bar bearing	NSK/FAG/NACHI
8	flexible coupling	REACH
9	Knife cylinder	Howe deng
10	tool magazine	Okada
11	digital control system	Japan FANUC
12	Servo motor + drive	Japan FANUC
13	Small intermediate relay	OMRON
14	Thermal relay / AC contactor / air switch	Schneider
15	Air control combination	Japan SMC + Taiwan Yadke
16	/	/
17	/	/

 Note: Due to the configuration order cycle or other reasons, the final interpretation right of the configuration is owned by Dalian Zhide CNC.
VII. List of annexes
 

order number	name	quantity	remarks
1	Feter thread cover and floor pad block	Six
2	Ring-lifting screw M30	Two
3	Common service tool kit	One
4	Water tank, water pump, chip plate	A set
5	double wrench	1 The
6	inner hexagon spanner	A set
7	monkey wrench	1 The
8	Cross, a one-word screwdriver	Each 1
9	gas pope joint	One
10	SD block	1 Zhang

VIII. Random technical data

1. Repair and maintenance manual
2. System operation manual
3. The System Programming Manual
4. Certificate of qualification
5. Binding list
7. Toolbox



 

Ix. Installation, commissioning, acceptance, training and after-sales service

1. Installation and commissioning

(1) Please install the three-phase 380V, 50Hz power supply in advance and suggest to attach the stable voltage power supply.
(2) After the equipment arrives at the factory, we will be inspected together with our representative. If any damage or decrease is found, please inform us immediately.
(4) After the equipment, the purchaser shall first conduct mechanical positioning and rough adjustment, and make subsequent installation. Please inform our company at least 3 days in advance.
(5) The purchaser shall designate the operators and maintenance personnel of the machine table, and assign specialized personnel to assist our company in the installation and debugging of the machine tool.
(6) After the completion of the mechanical acceptance, the purchaser shall immediately sign on the acceptance report of the machine tool, in duplicate, and each party shall keep one copy
check and accept
(1) Before the installation and acceptance work, the purchaser shall make safety preparations according to the installation and commissioning matters.
(2) Appearance inspection: the personnel of the buyer and the seller shall conduct visual appearance inspection, and the tools and accessories shall be checked and accepted in accordance with the contract and accessories.
(3) Performance and function acceptance: acceptance according to the supply scope of machinery and controllers determined by both parties.
(4) Mechanical precision acceptance: the acceptance is based on the random factory accuracy inspection record form provided by our company.

1. cultivate

Dalian Zhide CNC is responsible for the technical training for the buyer, the training time is 5 working days, 2~ 3 trainees, the training place in the equipment use, the training content includes machine tool structure, performance and function, CNC system, programming and operation, machine tool maintenance and other knowledge. The training staff shall have their own accommodation.

order number	project	Training content
1	operate	Start-up and shutdown steps; Operation panel key function introduction; Explanation of the beginning, interruption and end of the processing program; Recovery after ATC interruption; ntroduction of machine tool operation notes; operational exercise
2	programming	Introduction of coordinate system; Introduction of G instruction, M, S and T instruction; Introduction of the composition and structure of the program; Description of the method of editing, storing and using the program; Introduction of programming considerations; Programming practice.
3	take good care of ones health	Introduction of the mechanical structure; Introduction of daily maintenance key points; Introduction of general fault diagnosis methods; Introduction of general troubleshooting methods; Maintenance practice;