Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual - spindle vertical machining center, a masterpiece of precision and performance curated by Dalian ZHIDECNC Technology Co., Ltd. This advanced machine tool embodies cutting-edge design and manufacturing excellence, characterized by its exceptional precision, unrivaled rigidity, and high-efficiency operation. It is engineered to facilitate the mass production of intricate components, making it an indispensable tool across a spectrum of industries including automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic applications.
II. Product Features
(I) Efficient Processing
- Dual - Spindle Design
- Harnessing the power of dual high-speed spindles, this machine masterfully processes two identical parts at once, significantly boosting processing efficiency, dramatically reducing production cycles, and meeting the rigorous demands of mass production with ease.
- Fast Tool Change System
- Featuring a state-of-the-art dual-servo tool arm-type tool magazine, the system excels with its rapid and stable tool change capabilities. Boasting a 24 * 2 (dual-gripper tool magazine) capacity, it accommodates tools with a maximum diameter of 80mm (full tool) and 160mm (adjacent tool), supporting a maximum tool weight of 8kg. With a swift tool change time of just 1.6 seconds, it ensures minimal processing downtime, enhancing productivity.
(II) High - Precision Processing
- Advanced Transmission System
- The X/Y/Z1/Z2 axes are outfitted with linear guides, offering a blistering rapid traverse speed of up to 48m/min. With a positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it assures precise positioning and motion control throughout the machining process.
- High - Precision Spindle
- Both spindle 1 and spindle 2 are capable of reaching speeds of 8000rpm (belt-driven) and 12000rpm (direct drive), aligned with the belt or direct drive mode. With a spindle taper of BT40, it ensures superior high-speed and high-precision cutting, elevating machining performance.
- Stable Structural Design
- Crafted with a meticulously thought-out structural design and high-quality materials, this machine guarantees excellent rigidity and stability. It effectively minimizes vibration and deformation during operations, thereby ensuring consistent processing accuracy.
(III) Flexibility and Versatility
- Multi - Axis Linkage Machining
- Integrated with the custom Mitsubishi system, it achieves dual 2-axis bidirectional machining. With optional accessories like the fourth-axis rotary table and brake tailstock, it effortlessly performs multi-axis linkage machining of complex components, catering to a variety of processing demands.
- Center Water - Out and High - Pressure System
- Equipped with a four-axis lead screw that includes a center water-out and high-pressure system, it effectively cools the tool and workpiece during operations. This innovation ensures consistent processing accuracy, facilitates chip removal, and enhances the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - Slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - Bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Immerse yourself in the power of precision with speeds reaching 8000rpm via belt drive and an exhilarating 12000rpm through direct drive.
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Experience seamless efficiency with an impressive traverse speed of 48m/min.
- Positioning Accuracy: Achieve unparalleled precision with a positioning accuracy of 0.005mm, ensuring your projects are executed flawlessly every time.
- Repeat Positioning Accuracy: Ensure consistent excellence with a repeat positioning accuracy of 0.003mm, allowing for impeccable repeatability in all operations.
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: Effortlessly manage extensive tooling needs with a substantial capacity of 24 * 2, featuring a dual-gripper tool magazine for smooth, swift transitions.
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: Experience rapid efficiency with a tool change time of just 1.6 seconds, minimizing downtime and boosting productivity.
(VI) System Configuration
- System: Empower your operations with the advanced capabilities of the Mitsubishi/New Generation system, providing innovative solutions and superior performance.
(VII) Other Parameters
- Spindle Motor Power: With a robust power output of 11 * 2Kw, this machine is perfectly geared for heavy-duty tasks, ensuring reliable performance and exceptional results.
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Optimize your production line with high-precision processing for automotive engines, transmissions, and other components, significantly boosting efficiency and quality.
- Construction Machinery Industry: Deliver unparalleled accuracy and strength in processing structural parts and components of construction machinery, meeting all precision demands.
- Aerospace Field: Craft high-performance precision parts such as aero-engine blades and aerospace structural components, catering to the stringent standards of the aerospace industry.
- Electronics Industry: Achieve superior precision and efficiency in processing electronic equipment parts, including housings and heat sinks, with unmatched production capabilities.
- Pneumatic and Hydraulic Industry: Manufacture pneumatic and hydraulic components, such as valves and pump bodies, guaranteeing exceptional accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a paragon in the CNC machine tool industry, seamlessly integrating research & development, production, sales, and service. Driven by an unwavering commitment to excellence and perfection, we boast exceptional R&D capabilities, masterful manufacturing techniques, and a robust service framework. Our relentless pursuit of innovation is evidenced by multiple national patent technology certifications and ISO9001 international quality system certifications, alongside the prestigious EU CE qualification certification. In a synergistic collaboration with international machine tool manufacturers, we delve into technical research, harmonizing production, learning, and research with esteemed universities.Our mission is to empower users with cutting-edge intelligent and unmanned technical solutions tailored for CNC precision machine tools, delivering superior machine tool products that maximize user value.
Opt for the ZD - G500 dual-spindle vertical machining center, and embrace a realm of high-performance, high-precision, and supremely reliable processing equipment. Revel in the comprehensive and unparalleled service provided by ZHIDECNC. We warmly welcome inquiries and purchases from overseas patrons!
Audited Supplier 
){kind=link}