Step into a new era of precision machining with Zhide CNC's revolutionary ZD - V855 Vertical Machining Center, where unparalleled accuracy meets unmatched efficiency.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as an eminent powerhouse in the realm of CNC machine tools, seamlessly integrating R & D, production, sales, and service. Since our inception in 2011, we have embraced a philosophy of 'striving for excellence and pursuing superiority,' with a vision to emerge as a formidable force in the machine tool industry, setting new standards of innovation and quality.
Our robust R & D capabilities fuel relentless innovation, birthing state-of-the-art CNC machine tools that redefine industry standards. Meticulously crafted, we offer a comprehensive service framework, providing holistic solutions to our valued customers. Our numerous national patent technology certifications, alongside ISO9001 international quality system and EU CE qualifications, are a testament to our unwavering commitment to global standards and product reliability.
Our company is anchored by three pivotal centers: the Machine Tool Application Center, which pioneers new product development and streamlines process refinement for mass production; the Machine Tool Manufacturing Center, which designs and creates tailor-made machine tools to meet customer specifications; and the Machine Tool Marketing and Service Center, which elevates the customer experience through training and ensures rapid supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center features a high-rigidity, high-speed imported spindle, complemented by primary castings forged from high-strength, high-toughness Meehanite cast iron. Each casting undergoes meticulous annealing to relieve stress, ensuring long-term deformation resistance and providing a steadfast platform for precision machining, guaranteeing reliable and consistent performance.
The ultra-wide, steel-shaped base with its symmetrical support design effectively dissipates cutting stress, elevating the machine's operational stability to new heights. Equipped with imported super-load roller linear guides, the center offers exceptional rigidity, precision, and formidable heavy-cutting capabilities, setting a new benchmark in machining excellence.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 stands as a paragon of adaptability, serving a diverse array of industries including automotive parts production, precision machinery processing, and aerospace component manufacturing. Mastering complex machining tasks, from milling and drilling to boring and tapping, it delivers high precision and efficiency. Whether tasked with small-batch precision parts or large-scale mass-production components, the ZD - V855 is your trusted partner in meeting every demand.
2.4 Unmatched After-sales Service
At Zhide CNC, exceptional after-sales service is our promise, ensuring our esteemed customers receive seamless, comprehensive support. Our dedicated technical team is available around the clock, ready to provide immediate assistance. Should any machine tool issues arise, our experts swiftly resolve them, promoting long-term stability and reliability with regular maintenance services for your ZD-V855. This commitment minimizes downtime, significantly boosting your production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a marvel of engineering excellence that epitomizes compatibility with a wide array of contemporary accessories and systems, dramatically amplifying functionality and unlocking versatility. With its sophisticated automatic tool changer (ATC), this machine ensures rapid and accurate tool transitions, drastically slashing machining time and elevating efficiency to new heights. Specifically designed to handle complex operations that require a multitude of tools, the ATC boasts a substantial tool capacity, allowing for a seamless, uninterrupted machining process and superior operational adaptability.
In addition, this machine's seamless integration with Zhide CNC's state-of-the-art MES digital production system represents a paradigm shift in manufacturing. This groundbreaking system significantly alleviates operator workload, eliminates high skill thresholds, and includes an in-machine probe for automatic measurements, consistently delivering products of the highest quality. The MES system offers the flexibility to adjust machining sequences with ease, manage sudden task insertions effortlessly, and access real-time equipment operation analytics. Furthermore, it supports a dynamic processing mode for mixed-line production of diverse products, enabling simultaneous off-line clamping and in-machine cutting, thereby maximizing equipment utilization and operational efficiency.
2.6 Precision - Oriented Design Features
The ZD - V855 is meticulously designed with precision-oriented features that set a new standard for machining accuracy. At the heart of its operation is a high-precision spindle, complemented by an advanced drive system that ensures flawless positioning and smooth rotation. The X, Y, and Z axes are fortified with superior ball screws and linear guides, carefully pre-stretched to virtually eliminate backlash and enhance the accuracy of repeat positioning. This meticulous engineering enables the machine to consistently produce parts with tight tolerances, adhering to the industry's most rigorous quality standards.
Our carefully engineered cooling and lubrication system is indispensable for sustaining machining precision. The cooling system efficiently dissipates heat generated during operations, averting thermal deformation and maintaining the precise accuracy of the workpiece. Concurrently, the lubrication system guarantees smooth axis movements, dramatically reducing friction and wear, which, in turn, promotes the long-term precision and dependability of the machine.
2.7 Cost - effectiveness and Return on Investment
Investing in the ZD - V855 vertical machining center is a strategic decision of exceptional cost-effectiveness. Its outstanding performance capabilities are designed to significantly enhance production efficiency, reducing per-unit costs while amplifying overall productivity. With its robust construction and minimal maintenance requirements, you can expect a dramatic reduction in downtime and repair costs over its extensive lifespan, optimizing your return on investment to its fullest potential.
The ZD - V855's extraordinary ability to tackle complex machining tasks internally eliminates the need for outsourcing, delivering substantial savings in time and resources. This investment not only addresses your current machining demands but also positions you competitively on the global stage, enabling you to manufacture superior-quality products with unmatched efficiency and reliability.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing operation is unique with its own set of specifications, we offer a comprehensive range of customization options for the ZD - V855 vertical machining center. Be it optimizing the machine for specific workpiece types, seamlessly incorporating it into existing production workflows, or enhancing its capabilities for particular industry applications, our team of specialists is committed to helping you achieve your distinct objectives.
Our customization offerings extend to fine-tuning spindle speed and torque to align with the materials and machining processes you frequently engage with. For operations involving hard metals necessitating high-power cutting, we tailor the spindle to deliver the requisite force while maintaining precision. Additionally, we provide bespoke tooling configurations, such as integrating specialized tool holders or expanding the tool magazine capacity, to cater to your exclusive machining demands.
We also excel in automation customization. For those seeking to elevate productivity through heightened automation, we offer innovative solutions such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These advancements not only minimize manual labor but also enhance consistency and efficiency in your production processes, setting a new benchmark for operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is ingeniously designed with user convenience as its cornerstone. Its control panel is not only intuitive but also exceedingly easy to navigate, even for users with limited experience. Featuring an expansive, high-resolution display, it provides crystal-clear insights into the machining process, including real-time status updates, precise tool paths, and critical error messages, ensuring an uninterrupted, smooth operation.
To empower you and your team to fully unlock the unrivaled potential of the ZD - V855, we present comprehensive training support like no other. Our all-encompassing training programs cover everything from essential setup and programming to sophisticated machining techniques. You have the flexibility to choose between on-site training at your facility or custom online sessions that align with your preference. Our trainers, with their extensive expertise, are prepared to address any inquiries you might have, ensuring your operators become masters of precision and confidence in handling the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center is celebrated for its extraordinary track record of excellence in the industry. Welcomed by a myriad of manufacturing firms across the globe, spanning diverse industries, it has revolutionized production landscapes. Our clients consistently report remarkable enhancements in production efficiency, unparalleled product quality, and elevated competitiveness having adopted the ZD - V855.
Here are some testimonials from our esteemed customers:
- "Since integrating the ZD - V855, our machining precision has experienced a significant surge. We now achieve part tolerances that were once out of reach, unlocking new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an absolute powerhouse, delivering seamless and dependable performance. The after-sales support from Zhide CNC is outstanding. Whenever an issue arises, their prompt response and effective solutions are priceless." - [Customer Name 2], Automotive Parts Manufacturer.
These enthusiastic testimonials stand as a testament to the remarkable quality and performance of the ZD - V855. We are convinced that you, too, will experience similar benefits when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Harmoniously aligned with the Industry 4.0 revolution, the ZD - V855 vertical machining center is engineered for impeccable integration into smart manufacturing realms. Equipped with state-of-the-art connectivity features, it communicates seamlessly with other machines, sensors, and enterprise systems, enabling real-time data gathering and analysis. This provides you with invaluable insights into your production processes.
For instance, the machine can integrate with production planning software, ensuring harmonious synchronization between machining operations and overall production schedules. This optimizes resource allocation and significantly reduces idle time. By remotely monitoring key performance indicators such as spindle utilization, cycle times, and tool wear through a secure web-based interface, you can pinpoint areas for improvement and enable predictive maintenance, thus diminishing unexpected breakdowns and costly downtime.
Additionally, the ZD - V855 can effortlessly join a network of interconnected machines, fostering a smart factory environment. In this setup, machines collaborate and exchange information to meet collective production objectives. For example, if a machine detects a tool shortage, it can autonomously request a replacement from a centralized tool storage system, ensuring uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is unwavering, and the ZD - V855 epitomizes our eco-conscious ethos. Designed to minimize energy consumption without sacrificing performance, its efficient spindle drive system and advanced power management features significantly reduce electricity usage, lowering operational costs and your carbon footprint.
Our cooling and lubrication systems are thoughtfully crafted with environmental responsibility in mind. We utilize biodegradable coolants and lubricants that are gentle on the planet. Furthermore, the machine's design facilitates easy recycling of components at the end of its life cycle, minimizing waste and promoting a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
By opting to invest in the ZD - V855, you are not just addressing your current manufacturing needs-you are actively securing the future of your operations. In a world where technology is ever-evolving and manufacturing demands become increasingly complex, the ZD - V855 is prepared to evolve effortlessly. It can be seamlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities remain at the forefront.
Our dedicated R&D team is unwaveringly focused on enhancing the machine's performance and capabilities. We provide regular software updates that not only introduce exciting new features but also significantly boost performance. Envision future updates that could integrate advanced machining algorithms for superior precision or streamline compatibility with the latest emerging manufacturing technologies.
Additionally, the ZD - V855's modular design empowers seamless and effortless hardware enhancements. Whether your goal is to upgrade the spindle for unprecedented speeds, incorporate extra axes for more sophisticated and intricate machining, or replace components with the most advanced and state-of-the-art versions available, this machine adapts flawlessly to ensure you remain at the cutting edge of the industry.
We are profoundly confident that the ZD - V855 vertical machining center provides a comprehensive and holistic solution to contemporary manufacturing challenges. Its sophisticated fusion of high-end features, versatile customization options, and steadfast commitment to quality and sustainability positions it as the quintessential choice for manufacturers dedicated to elevating their operations to new heights. We eagerly anticipate the opportunity to partner with you on your journey to realizing your manufacturing aspirations. Should you have any further inquiries or wish to explore your specific needs in greater detail, please do not hesitate to reach out to us at any time.
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