Advanced Automated Machining with Gantry Manipulator for Optimal Results

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the Unparalleled Benefits of Our Cutting-Edge Technology

Product Description

Detailed Photos

 

• Precision Processing Excellence Assured: The integrally cast, low-center-of-gravity bed acts as a robust foundation, significantly minimizing vibrations during processing. The meticulously engineered motion mechanism guarantees precise component fitting. Its innovative structure and control methods adeptly manage thermal displacement. Boasting a spindle end/radius runout accuracy of 0.002mm and a positioning precision of 0.003mm, it effortlessly meets the stringent demands of high-precision parts processing.

• Seamless Automation Integration: The cohesive feeding and loading/unloading manipulator facilitates automated operations for both mass production and small-batch, multi-variety processing. This substantial boost in production efficiency also dramatically cuts labor expenses. Furthermore, an optional fully automated production line can incorporate up to 10 machine tools, forming an unmanned processing group. A single operator can oversee multiple devices, making it an exceptional solution for efficiency enhancement and cost reduction.
• Superior Configuration and Reliability: Equipped with high-quality imported pneumatic components, ensuring consistent performance and reliability. The machine features the advanced Mitsubishi system from Japan, with options such as the Mitsubishi EB0/M8D controller. The interface for numerical control is A2-4, offering exceptional computational speed and accuracy. The fusion of the TK wire cup guide rail and imported servo turret further elevates the machine's processing precision and rigidity.
• Adaptable Combination and Tailored Customization: Tailored to production demands, the automatic loading and unloading system can be customized for flexibility, including options like the automatic bar feeder. The system supports numerous optional functions-such as automatic flipping, oil-water separation, online detection, and tool breakage detection-customized to meet specific user process requirements, enhancing the equipment's versatility and adaptability.
• Comprehensive Protection and Consistent Operation: Outfitted with premium-quality full-protection internal shielding and a robust sheet metal outer cover, separating the processing area from external elements and preventing chip and coolant splatter. This ensures secure and dependable processing. The machine tool's automatic lubrication system regularly and quantitatively lubricates all moving parts, reducing wear and promoting stable operation.

Diverse Application Fields

• Automobile Component Processing: Ideal for manufacturing automotive components like engines, transmissions, and chassis parts, including shafts, discs, and gears. It meets the automotive industry's exacting high-precision and high-efficiency processing standards.
• Aerospace Component Production: Engineered for processing high-precision aerospace components, such as aircraft engine blades, landing gear parts, and aerospace pipes, ensuring impeccable accuracy and quality in part manufacturing.
• Electronic Device Component Fabrication: Capable of crafting small, precise electronic device parts, like metal casings, connectors, and shafts for mobile phones and computers, satisfying the electronics industry's demands for high precision and superior surface quality.
• Medical Device Component Manufacturing: Suited for creating various precision parts for medical devices, including surgical tools, implants, and device casings, ensuring the dependable safety and reliability of medical equipment.

Dedicated After-sales Service

• Installation and Startup Assistance: Offering specialized technicians to install and fine-tune equipment at the user's location, ensuring smooth and efficient operation.
• Comprehensive Training Programs: Providing in-depth operational and maintenance training, enabling operators to master the equipment's functionality and upkeep, maximizing usage efficiency and equipment longevity.
• Warranty Assurance: Offering a warranty period during which any repairs or component replacements required due to quality issues will be provided free of cost.
• Sustained Maintenance Support: Develop an impeccable after-sales service network that swiftly addresses user maintenance needs, delivering rapid and effective maintenance solutions to minimize equipment downtime and enhance operational efficiency.
• Comprehensive Spare Parts Supply: Guarantee an ample provision of genuine factory spare parts, offering users prompt and precise spare parts replacement services to maintain smooth and uninterrupted equipment operation.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -