Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, a masterpiece of modern engineering crafted by Dalian ZHIDECNC Technology Co., Ltd, represents the pinnacle of high-performance machine tool innovation. This cutting-edge center, with its avant-garde design principles and superior manufacturing techniques, delivers unmatched precision, formidable rigidity, and exceptional efficiency. It is ideally tailored for the large-scale production of complex components, playing a crucial role in a multitude of industries such as automotive parts manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- This machining center, featuring dual high-speed spindles, enables the simultaneous processing of two identical pieces, markedly enhancing processing efficiency. This innovative capability significantly curtails production cycles, adeptly meeting the stringent demands of mass production with remarkable ease and efficiency.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine provides remarkable tool change speed and reliability. With a capacity for 24 * 2 tools (dual-gripper tool magazine), it supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Enjoy tool change times as swift as 1.6 seconds, ensuring minimal downtime and optimized auxiliary processing time efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Utilizing linear guides for the X/Y/Z1/Z2 axes, the machine achieves rapid traverse speeds of up to 48m/min. With a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, it ensures precise positioning and seamless motion control throughout each phase of processing.
- High-Precision Spindle
- Engineered for perfection, Spindle 1 and Spindle 2 achieve speeds of 8000rpm (belt) and 12000rpm (direct drive) based on the drive mode. Paired with a BT40 spindle taper, they guarantee swift, high-precision cutting during the entire machining process.
- Stable Structural Design
- Crafted with an unwavering commitment to excellence, the machine's structure is built using premium materials, offering exceptional rigidity and stability. This design minimizes vibrations and deformations during operations, ensuring consistent accuracy and superior quality in every production cycle.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Integrated with a Mitsubishi custom system, the machine excels at dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock empower it to execute multi-axis linkage machining for complex components, catering to an extensive array of processing requirements.
- Center Water-out and High-Pressure System
- The four-axis lead screw is equipped with a center water-out and high-pressure system, effectively cooling both the tool and workpiece during operations. This ensures stability in processing accuracy and facilitates efficient chip removal, thereby elevating the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: This machine is perfect for the high-precision machining of automotive engine components, transmissions, and various other parts. Enhance your production efficiency and product quality with our state-of-the-art technology.
- Construction Machinery Industry: Ideal for processing diverse structural components of construction machinery. Ensure the utmost accuracy and meet stringent strength requirements with ease and reliability.
- Aerospace Field: Specifically engineered for manufacturing precision parts like aero-engine blades and aerospace structural components, meeting the high-performance demands of the aerospace sector flawlessly.
- Electronics Industry: Achieve high-precision, high-efficiency production with our machine, ideal for processing components such as electronic equipment housings and heat sinks.
- Pneumatic and Hydraulic Industry: Manufacture precise pneumatic and hydraulic components, including valves and pump bodies, ensuring exceptional accuracy and superior sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. shines brightly as a leader in the CNC machine tool sector, expertly merging research & development, manufacturing, sales, and unparalleled service. With a steadfast dedication to achieving excellence and perfection, Dalian ZHIDECNC showcases impressive R&D prowess, exquisite manufacturing skills, and a strong service network. The company proudly holds an array of national patent certifications, the esteemed ISO9001 international quality certification, and the coveted EU CE qualification. By engaging in collaborative technical research with distinguished international machine tool manufacturers and forming strategic alliances with celebrated universities, Dalian ZHIDECNC relentlessly advances the frontiers of innovation.In its quest to transform the realm of CNC precision machine tools, Dalian ZHIDECNC is devoted to providing state-of-the-art intelligent and unmanned technological solutions. We focus on developing premium machine tool products crafted to deliver unmatched quality and create extraordinary value for our distinguished users.
Contact Information: We invite you to reach out through Tel/WeChat at 19818983582 for personalized support and inquiries.
Choose the ZD-G500 dual-spindle vertical machining center and explore a world of high-performance, precision-crafted, and trustworthy processing strength. Enjoy the exceptional, high-quality service that Dalian ZHIDECNC is celebrated for. We eagerly welcome inquiries and purchases from our esteemed international clients!
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