Automated Machining with Advanced Gantry Manipulator for Superior Accuracy

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Elevate your production process with our revolutionary Automated Machining solution, integrated with the Advanced Gantry Manipulator designed to deliver superior accuracy. Experience unparalleled precision and efficiency, setting new benchmarks in the machining industry.

Product Description

Detailed Photos

 

• Guarantee of Precision: High-Accuracy Processing: Our ingeniously designed integrally cast low-center-of-gravity bed offers a steadfast foundation, significantly minimizing vibrations during operations. The precisely engineered and meticulously assembled motion mechanism ensures impeccable fitting accuracy of each component. Our unique structural design, combined with sophisticated control methods, effectively curbs thermal displacement. With spindle end/radius runout accuracy reaching an impressive 0.002mm and positioning accuracy at 0.003mm, this system meets the most exacting standards required for precision part processing.

• Seamless Integration with High-Level Automation: The state-of-the-art integrated feeding and loading/unloading manipulator empowers automated operations for both mass production and small-batch, multi-variety processing. This innovation substantially boosts production efficiency while slashing labor costs. For those seeking ultimate automation, our optional fully automated production line can configure up to 10 machines in a seamless line, achieving true unmanned processing. This allows a single operator to manage numerous devices, proving to be an invaluable asset for reducing costs and enhancing efficiency.
• Top-Tier Configuration and Unwavering Stability: Utilizing imported pneumatic components known for their exceptional quality and steadfast performance, our system is further enhanced by the renowned Mitsubishi system from Japan. With controller options like the Mitsubishi EB0/M8D, and a numerical control system interface of A2-4, users are assured of rapid computing speed and superlative control accuracy. The inclusion of the TK wire cup guide rail and imported servo turret further amplifies processing accuracy and rigidity, making it the epitome of stability.
• Versatile Combinations and Customization Options: Tailor the automatic loading and unloading system to your production needs with flexible configurations such as the automatic bar feeder. Enhance functionality further with optional features including automatic flipping, oil-water separation, online detection, and tool breakage detection. Customize these elements to match specific process requirements, boosting both versatility and adaptability in your operations.
• Comprehensive Protection for Stable Operations: Designed with premium full-protection internal safeguards and a robust sheet metal outer cover, our system effectively isolates the processing area, preventing chip and coolant splashes. This ensures processing safety and reliability. An automatic lubrication system is integrated, providing regular and precise lubrication to all moving parts, minimizing wear and guaranteeing the machine tool's stable operation.

Diverse Application Fields

• Automotive Parts Processing: Ideally suited for crafting automotive components like engines, transmissions, and chassis parts, including shafts, discs, and gears, fulfilling the automotive industry's stringent demands for precision and efficiency.
• Aerospace Parts Processing: Perfect for manufacturing high-precision aerospace components such as aircraft engine blades, landing gear parts, and aerospace tubes, ensuring superior processing accuracy and top-notch quality.
• Electronic Equipment Parts Processing: Designed to produce small, precise parts for electronic devices such as mobile phone and computer metal casings, connectors, and shafts, meeting the electronics industry's requirements for precision and high-surface-quality components.
• Medical Device Parts Processing: Equipped to manufacture various high-precision components for medical devices, such as surgical instruments, implants, and medical device casings, ensuring safety and reliability in the medical field.

Comprehensive After-Sales Service

• Professional Installation and Commissioning: We provide expert technicians to install and fine-tune equipment on-site, ensuring your machinery operates flawlessly from day one.
• Expert Training Services: Our comprehensive training programs encompass both operational and maintenance training, empowering operators with the knowledge to efficiently manage and maintain equipment, thus extending its service life and operational efficacy.
• Reliable Warranty Service: Our warranty service ensures peace of mind with a predetermined coverage period. During this time, we offer free repairs or replacement of parts for any malfunction due to equipment quality issues.
• Dependable Maintenance Service: Cultivate a flawless, customer-focused after-sales service network that is both responsive and proactive. We swiftly address maintenance requirements, delivering prompt and efficient repair solutions that significantly minimize equipment downtime, thus ensuring seamless operational continuity.
• Reliable Spare Parts Supply: Guarantee an ample inventory of genuine factory spare parts, enabling us to offer users prompt and precise replacement services. This commitment ensures the uninterrupted and optimal performance of your equipment, allowing for consistent and worry-free operations.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -