Precision Automated Machining with Built-in Gantry Manipulator for Quality

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Unlock a world of unparalleled precision and efficiency with our state-of-the-art machining solutions. Our Precision Automated Machining with Built-in Gantry Manipulator is expertly engineered to deliver exceptional quality, ensuring a seamless integration of technology and craftsmanship. Experience the difference of superior performance, reliability, and innovation, tailored to meet the most demanding requirements of today's industrial landscape.

Product Description

Detailed Photos

 

• High-Precision Processing Guarantee: Our integrally cast low-center-of-gravity bed offers a rock-solid foundation, minimizing vibrations during operations. Precision-engineered and meticulously assembled, the motion mechanism ensures each component fits with absolute precision. Our unique structural design and advanced control methods effectively mitigate thermal displacement, maintaining unparalleled accuracy. The spindle exhibits an end/radius runout precision of 0.002mm, coupled with a positioning accuracy of 0.003mm, meeting the most stringent demands for precision part manufacturing.

• Highly Automated Integration: Featuring an integrated feeding and loading/unloading manipulator, our machine facilitates seamless automation for either mass production or small-batch, multi-variety processing. This translates to dramatically enhanced production efficiency and significant labor cost savings. Further, an optional fully automated production line supports up to 10 machine tools for line grouping, enabling true unmanned operations. One individual can effortlessly oversee multiple devices, proving to be an indispensable asset for cost reduction and efficiency enhancement.
• High Configuration and Stability: We employ imported pneumatic components renowned for their reliability and stability. The machine is equipped with Japan's Mitsubishi system, offering controller options like Mitsubishi EB0/M8D, and a numerical control system interface of A2-4, noted for its high computational speed and precision control. The TK wire cup guide rail paired with an imported servo turret further augments the machine tool's processing precision and rigidity.
• Flexible Combination and Customization: Tailored to meet diverse production needs, our automatic loading and unloading system is designed for flexible integration, including tools like an automatic bar feeder. The system offers a multitude of optional features such as automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to the user's specific process requirements. This ensures enhanced versatility and adaptability of the equipment.
• Full Protection and Stable Operation: Designed with premium full-protection internal safeguards and robust sheet metal outer covers, our machines completely isolate the processing area from external environments, preventing chips and coolant splashes while ensuring safe, reliable operations. An automatic lubrication system is installed, providing regular and precise lubrication to all moving parts, thus reducing wear and guaranteeing consistent machine stability.

Application Fields

• Automotive Parts Processing: Our machines are adept at processing automotive components such as engines, transmissions, and chassis parts, including shafts, discs, and gears, meeting the automotive industry's rigorous demands for precision and efficiency.
• Aerospace Parts Processing: Ideal for the aerospace sector, our machines handle precision parts like aircraft engine blades, landing gear components, and aerospace tubing, ensuring exceptional part accuracy and quality.
• Electronic Equipment Parts Processing: Our technology is perfect for crafting small precision components in electronic devices, such as mobile phone and computer metal casings, connectors, and shafts, satisfying the electronics industry's high standards for precision and surface quality.
• Medical Device Parts Processing: Expertly engineered for medical applications, our machines process precision components for devices like surgical instruments, implants, and medical casings, ensuring the utmost safety and reliability in medical equipment.

After-Sales Service

• Installation and Commissioning: We dispatch seasoned technicians to our customer's location, ensuring seamless installation and fine-tuning of equipment to guarantee optimal operational performance.
• Training Service: We offer comprehensive operational and maintenance training, empowering operators with the knowledge to efficiently use and maintain the equipment, thereby enhancing productivity and prolonging service life.
• Warranty Service: Our equipment comes with a defined warranty period. During this time, we offer complimentary repairs or part replacements for any failures arising from quality defects, ensuring peace of mind.
• Maintenance Service: Establish an impeccable and comprehensive after-sales service network that promptly caters to user maintenance requests. Our commitment is to deliver swift and efficient maintenance solutions, significantly minimizing equipment downtime and enhancing productivity.
• Spare parts supply: Guarantee an ample and ready supply of genuine factory spare parts, ensuring users receive timely and precise replacement services. This commitment ensures the seamless and optimal operation of all equipment at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -