Product Description
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ZD-65GY Machining Center: The Pinnacle of High-Performance Precision Engineering
The ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd. exemplifies a harmonious blend of state-of-the-art technology and expert craftsmanship. This advanced machine tool is engineered to deliver extraordinary efficiency and precision, adeptly meeting the diverse processing requirements of numerous industries.
Unparalleled Machining Power for Optimal Performance
- Expansive Worktable with Robust Load-Bearing Capabilities: Showcasing a spacious worktable with dimensions of 700×420mm, capable of supporting up to 400kg, this machine is perfectly suited for handling a wide range of moderately sized workpieces. Its unwavering stability is ideal for intricate machining operations such as milling and drilling, ensuring consistent performance in producing mechanical parts, structural components, and disc elements requiring secure placement.
- Comprehensive Stroke Range for Versatile Machining Applications: Featuring an X-axis stroke of 620mm, Y-axis stroke of 420mm, and Z-axis stroke of 330mm, this machine tool is designed to proficiently manage complex-shaped parts. Its extensive stroke capabilities allow for precise machining of deep cavities, multi-angle contours, and diverse hole positions, ensuring exceptional precision and flexibility, particularly in mold fabrication.
Precision-Driven Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- State-of-the-Art Spindle System for Unsurpassed Accuracy: Equipped with a BT30 spindle capable of reaching speeds up to 18,000rpm, the direct drive mechanism minimizes transmission errors, maintaining outstanding precision even at high rotational velocities. This high-precision spindle ensures precise cutter engagement, resulting in superior surface finishes and remarkable dimensional accuracy, essential for key components of precision mechanical parts like shaft journals and disc end faces.
- High-Precision Axis System with Superior Positioning Precision: Featuring high-precision ball screws and linear guides on the X, Y, and Z axes, complemented by advanced assembly technology, this machine achieves positioning accuracy as fine as 0.005mm. This precision is vital for machining elements with strict positional accuracy requirements, such as circuit board mounting holes and mechanical part positioning features, delivering exceptional repeatability and consistency.
Cutting-Edge CNC System for Enhanced Machining Efficiency
- Robust CNC System Elevates Machining Efficiency to New Heights: Utilizing the esteemed Mitsubishi/Syntec CNC systems, noted for their formidable computing power and extensive function libraries, this system offers a user-friendly interface that simplifies operation and programming. The CNC system excels in supporting advanced functionalities like high-speed precision machining and three-dimensional cutter compensation, optimizing machining processes for complex geometries in parts such as automotive and aerospace components, enhancing both efficiency and precision.
Enduring Stability with a Fortified Machine Tool Structure
- Premium Castings and Precision Treatment for Structural Integrity: The machine's primary components are crafted from premium castings that undergo aging to effectively dissipate internal stress. This robust casting structure ensures remarkable rigidity and stability, crucial for resisting deformation over extended use and maintaining machining accuracy. In mass production scenarios, this steadfast structure guarantees prolonged precision and high-level performance.
- Optimized Layout and Reinforcement Design Elevate Performance to New Heights: The ZD-65GY features a meticulously engineered structure, with every component seamlessly integrated for peak performance. Key areas such as the column and bed are reinforced with robust ribs, significantly enhancing machine rigidity and minimizing vibration during operation. An innovative heat dissipation channel design effectively reduces thermal deformation, ensuring consistent machining precision. This thoughtful engineering assures that the machine provides reliable performance across varied working conditions.
Versatile Configuration Options for Tailored Solutions
- Comprehensive Tool System Adapts to Diverse Machining Processes: The ZD-65GY proudly supports the BT30 tool system, offering an extensive selection of tools such as milling cutters, drills, and taps to expertly address any specific machining requirement. This exceptional adaptability empowers the machine to manage a vast spectrum of processes including face milling, contour milling, drilling, and tapping, thereby meeting the diverse demands of various industries and components. Whether tasked with materials of contrasting shapes or compositions, operators can seamlessly choose the ideal tools for efficient, precise, and superior machining.
- Enhanced Automation Options Dramatically Boost Production Efficiency: An expansive suite of automation solutions, encompassing automated loading/unloading systems and automatic tool changers, is at your fingertips to elevate production efficiency to new heights. In mass production scenarios, the seamless synchronization between automation equipment and the machine tool significantly accelerates throughput and minimizes labor costs. The integration of an automatic tool changer further refines the machining workflow, minimizing auxiliary time and thus substantially enhancing overall operational efficiency.
Dependable Quality Assurance Guarantees Trustworthy Performance
- Rigorous Quality Inspection Process Secures Superior Standards: At Dalian Zhide Numerical Control Technology Co., Ltd., we implement an exhaustive quality inspection protocol for the ZD-65GY. This meticulous process includes thorough screening and inspection of raw materials, precise checks throughout parts processing, and comprehensive performance evaluations post-assembly. Each phase is diligently scrutinized to uphold our unmatched quality standards. For example, following spindle assembly, it undergoes dynamic balance and precision tests to ensure it meets the pinnacle of quality benchmarks.
- Comprehensive After-Sales Service System Guarantees User Satisfaction: Our dedicated after-sales team delivers extensive technical support and service. During installation and commissioning, they provide on-site guidance to ensure proper setup and optimal equipment function. Comprehensive user training sessions familiarize operators with machine operations and essential maintenance. Should maintenance be necessary, our team promptly resolves issues, offering swift and effective service to maintain smooth, uninterrupted production. Additionally, regular customer visits enable us to collect valuable feedback, vital for the continuous enhancement of our products and services.
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