Introducing the Highly Recommended Machining Center ZD - V1160
Dear Valued Customer,
I'm Kin from the esteemed Dalian Zhide Numerical Control Technology Co., Ltd. We specialize in delivering premium CNC machine tools, renowned for their exceptional quality and service. Today, it is my honor to present to you our distinguished product - the ZD - V1160 Machining Center.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our company has consistently focused on the R&D, production, sales, and after-sales service of top-tier CNC machine tools. Armed with a skilled R&D team, state-of-the-art production facilities, and a stringent quality assurance system, we proudly hold various accolades including the ISO9001 international quality system certification and EU CE certification. Our products have garnered acclaim both domestically and internationally, significantly boosting production efficiency and product excellence for our clients.
2. Comprehensive Features of the ZD - V1160 Machining Center
The ZD - V1160 stands as a pinnacle of high-performance machining, crafted to cater to the versatile requirements of contemporary manufacturing. It seamlessly integrates remarkable stability, precision, and formidable processing power, making it the ultimate choice for diverse sectors such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 Robust High-Strength Casting
Core components of the ZD - V1160, including the bed, column, and saddle, are expertly constructed from high-strength Meehanite cast iron. Undergoing annealing treatment to alleviate internal stress, these components boast superb vibration damping and enduring stability, effectively minimizing cutting force impact on machining precision and guaranteeing machine steadiness during high-speed and heavy-load operations.
3.2 Unyielding Rigid Structure
Featuring a box-type structural design, the machine excels with its outstanding rigidity and robustness. The expansive guide rails and large-diameter ball screws facilitate smooth axis movement and pinpoint precision. The symmetrically arranged support structure amplifies the overall stability, allowing the tool to endure substantial cutting forces without compromise.
4. Detailed Technical Specifications
4.1 Worktable Specifications
- Size: The expansive worktable of the ZD - V1160 measures 1200×600mm, offering a generous workspace for machining a variety of workpiece dimensions.
- Load Capacity: Capable of supporting a substantial load of up to 1000kg, it is perfectly suited for machining large and robust workpieces.
- T-Slots: The worktable is outfitted with T-slots, each with a specific number, width, and pitch (refer to the product manual for precise details), facilitating the secure clamping of workpieces and fixtures during the machining process.
4.2 Axis Movement Details
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X-Axis Travel: The X-axis travel boasts a span of 1100mm, accommodating an extensive range of horizontal movements to fulfill the machining demands of elongated workpieces.
- Y-Axis Travel: The Y-axis travel measures 610mm, delivering ample space for workpiece machining in the front-to-back direction.
- Z-Axis Travel: With a Z-axis travel of 610mm, it fulfills the machining requirements of workpieces of varying heights.
- Rapid Movement Speed: The X, Y, and Z axes achieve a rapid movement speed of 36m/min. This swift movement minimizes non-cutting time and amplifies production efficiency.
- Unmatched Positioning Accuracy: Immerse yourself in the world of precision with our equipment, offering extraordinary positioning accuracy of 0.004/300mm for each axis, complemented by a repeat positioning accuracy of ±0.002/300mm. This remarkable precision guarantees that every workpiece crafted meets the most stringent standards, ensuring unparalleled quality and reliability.
4.3 Spindle
- Spindle Taper: Choose between the robust BT40 or BT50 spindle taper, tailored to your exact specifications. Experience enhanced clamping strength that ensures unwavering tool stability, even during high-speed operations.
- Spindle Speed: Experience versatility with our spindle speed range of 8000/10000 rpm, available in both belt and direct-drive options. This adaptability allows for optimal performance across diverse materials and tasks. Elevate surface quality in aluminum machining with higher speeds, or maintain tool integrity in alloy steel fabrication with lower spindle speeds.
- Spindle Power: Unleash the power with a spindle motor delivering 15/18.5KW, sufficient for demanding high-speed and heavy-duty machining. This formidable power can expertly handle a wide range of materials, from steel to cast iron, aluminum alloys, and beyond.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 boasts a tool magazine with a significant capacity (refer to the product manual for specifics), offering ample space for multiple tools. Embrace the efficiency of automatic tool changes that significantly reduce downtime and boost productivity.
- Tool Change Time: Enjoy swift tool changes with minimal interruption. For specific timings, kindly consult the product manual. This efficiency ensures smooth transitions between machining stages, optimizing your workflow.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling, whether it's precise face, end, or contour milling. With a high-speed spindle and precise axis control, it masterfully sculpts complex forms with smooth finishes and stringent dimensional accuracy. Perfect for intricate tasks such as mold cavity milling, ensuring impeccable form and fit.
5.2 Drilling
In the realm of drilling, our machine guarantees perfect perpendicularity and precision in hole creation. The high-torque spindle efficiently drives drills through diverse materials, while precise axis positioning ensures each hole conforms to exact design specifications. This is crucial for components requiring precision, like engine blocks.
5.3 Tapping
Expert in tapping, the ZD-V1160 executes high-speed, precise threading, ensuring thread quality and pitch integrity. Be it small or large diameter threads, the machine adeptly handles the tapping process with stability and reliability.
6. Control System
Outfitted with a cutting-edge control system (options include Mitsubishi/Fanuc), the ZD-V1160 boasts a user-centric interface and intuitive programming, coupled with high-speed processing. This system automates machining, monitors machine status in real-time, and includes error diagnostics and alarms, streamlining operation and maintenance.
7. Optional Accessories
Customize your experience with the ZD-V1160's range of optional accessories, crafted to meet your unique processing demands.
- Fourth-Axis Rotary Table: Elevate your machining capabilities with this versatile accessory, designed to expand the operational range of your machine. It empowers you to tackle complex curved surfaces and parts requiring multifaceted processing. For instance, when machining intricate impellers, the fourth-axis rotary table collaborates seamlessly with the X, Y, and Z axes, enabling the precision crafting of complex blade surfaces.
- Cooling and Lubrication Systems: We proudly offer a variety of cooling and lubrication systems tailored to ensure optimal machine performance during demanding machining tasks. Our high-pressure cooling system efficiently cools both tool and workpiece, enhancing the surface quality and prolonging tool lifespan. Meanwhile, the automatic lubrication system keeps all moving parts operating smoothly, reducing wear and maintenance expenses.
- Tool Monitoring System: Our innovative system provides real-time monitoring of tool wear and breakage during machining operations. Upon detecting any tool malfunction, it promptly issues an alarm, empowering operators to replace the tool swiftly, thereby preventing processing errors and material wastage.
8. After - Sales Service
Recognizing the pivotal role of after-sales service in your production success, we deliver a comprehensive, all-encompassing after-sales support system:
- Installation and Commissioning: Our expert technical team offers on-site installation and commissioning services, ensuring your machine is up and running at the earliest possible moment.
- Training: We provide extensive training for both operators and maintenance personnel, facilitating their quick mastery of the machine's operation and maintenance intricacies.
- Warranty: The ZD - V1160 boasts an impressive [X]-month warranty. Within this period, any machine quality issues will be addressed with free repairs or part replacements, ensuring your peace of mind.
- Technical Support: Our dedicated technical support team stands ready 24/7 to assist with any inquiries or issues. Additionally, we offer remote technical support via the Internet for swift problem resolution, tailored to your needs.
9. Conclusion
The ZD - V1160 machining center stands as a paragon of high performance and reliability. Its innovative structural design, pinpoint precision machining capabilities, and comprehensive after-sales services make it the perfect choice for all your manufacturing endeavors.
To tailor the most suitable machining solution for you, kindly share the engineering drawings of the parts you intend to process. This will enable us to meticulously analyze your specific requirements and recommend the ideal configuration and accessories for the ZD - V1160.
Should you have any questions or require further information, please do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you and contribute to your business's heightened success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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