Discover the Excellence of Machining Center ZD - V1160
Esteemed Customer,
Greetings from Dalian Zhide Numerical Control Technology Co., Ltd.! I'm Kin, representing a leading force in CNC machine tools. We are fervently dedicated to delivering top-tier products and unparalleled services. Allow me the privilege of introducing our stellar ZD - V1160 Machining Center, a marvel of precision and performance.
1. Company Introduction: Dalian Zhide Numerical Control Technology Co., Ltd.
Since its inception in 2011, our enterprise has pioneered the R & D, production, sales, and exceptional after-sales service for CNC machine tools. We boast a robust R & D team, state-of-the-art production facilities, and a stringent quality assurance system that has garnered ISO9001 and EU CE certifications. Our cutting-edge solutions are acclaimed both domestically and internationally, empowering clients to elevate production efficiency and quality.
2. Distinctive Features of the ZD - V1160 Machining Center
Revolutionizing modern manufacturing, the ZD - V1160 Machining Center is engineered for superior performance. Combining remarkable stability, precision, and processing prowess-it is the epitome of versatility, ideal for sectors like automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 High-Integrity Casting
Crafted from robust Meehanite cast iron, the main body components of the ZD - V1160-including bed, column, and saddle-are meticulously annealed to alleviate internal stress. This treatment ensures profound vibration dampening and enduring stability, minimizing the cutting force's impact, and guaranteeing unwavering precision in high-speed, heavy-duty tasks.
3.2 Unyielding Structural Integrity
Embodying a box-type structure, the machine exemplifies rigidity and strength. The expansive guide rails and substantial ball screws facilitate fluid axis movement and impeccable precision. The symmetrical support framework further amplifies stability, empowering the machine to endure formidable cutting forces without compromising on structural integrity.
4. Specifications of Excellence
4.1 Worktable Dimensions
- Generous Size: Spanning 1200×600mm, the ZD - V1160 worktable offers a vast expanse for machining a variety of workpiece sizes.
- Robust Load Capacity: Aptly supports up to 1000kg, adept at handling sizable and heavy-duty workpieces with ease.
- Precision T-Slots: Equipped with meticulously designed T-slots for seamless workpiece and fixture affixation, ensuring steadfast clamping throughout machining. Refer to the product manual for complete specifications.
4.2 Masterful Axis Movements
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- Expansive X-Axis Travel: Extending to 1100mm, the X-axis accommodates extensive horizontal movement for processing long workpieces.
- Comprehensive Y-Axis Travel: With a 610mm range, the Y-axis ensures ample space for front-to-back workpiece machining.
- Versatile Z-Axis Travel: Featuring a 610mm range, the Z-axis meets diverse height requirements of workpieces.
- Rapid Non-Stop Speeds: With the X, Y, and Z axes racing at 36m/min, this swift movement slashes non-cutting time, supercharging production efficiency.
- Unmatched Positioning Precision: Revel in the unmatched precision that our Heavy-Duty Worktable CNC Machine offers, with each axis boasting a remarkable positioning accuracy of 0.004/300mm and a repeat positioning accuracy of ±0.002/300mm. This level of precision guarantees that every workpiece meets the most stringent machining accuracy requirements with ease.
4.3 Spindle
- Spindle Taper: Choose the spindle taper that suits your project best, available in BT40/BT50. Both options deliver robust clamping force, ensuring unwavering stability even during high-speed rotations. Tailor your selection to match the specific demands of your operations.
- Spindle Speed: The spindle speed range is versatile, offering 8000/10000 rpm through belt or direct-drive mechanisms. This adaptability allows for optimal performance across varied machining processes and materials. For instance, increase spindle speed for a flawless finish on aluminum alloys, or decrease speed to maintain tool integrity and machining quality when working with high-hardness alloy steel.
- Spindle Power: Engineered with a formidable spindle motor power of 15/18.5KW, this machine provides the substantial power necessary for high-speed and heavy-duty cutting. Capable of efficiently processing a wide range of materials, from steel and cast iron to aluminum alloys and beyond, it stands ready to tackle your most demanding projects.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 proudly features a tool magazine of considerable capacity, as detailed in the product manual. This allows for the storage and seamless automatic changing of multiple tools, significantly reducing non-productive time and boosting production efficiency by streamlining operations.
- Tool Change Time: Experience minimal downtime with our rapid tool change capabilities, which seamlessly bridge different machining processes. This efficiency ensures uninterrupted production flow, as detailed in the specific product manual, optimizing your operational timelines.
5. Machining Capabilities
5.1 Milling
With exceptional milling capabilities, the ZD-V1160 excels in face, end, and contour milling, achieving unrivaled precision. Its high-speed spindle and precise axis control facilitate the machining of intricate shapes with smooth surfaces and precise dimensional tolerances. In applications like mold cavity milling, this machine ensures the cavity's dimensions and shape are meticulously controlled, guaranteeing superior mold quality.
5.2 Drilling
The machine's drilling prowess ensures holes are perpendicular and precise. Its high-torque spindle rapidly penetrates a variety of materials, while accurate axis positioning guarantees hole placement adheres to design specifications, which is critical for components with multiple holes, such as engine blocks.
5.3 Tapping
Master the art of tapping with the ZD-V1160, renowned for its speed and precision in threading operations. Regardless of the thread diameter, this machine provides stable, high-quality threading with precise pitch accuracy, ensuring perfect results every time.
6. Control System
Outfitted with a state-of-the-art control system, like the Mitsubishi or Fanuc, the ZD-V1160 offers intuitive interfaces and effortless programming functions. Combined with high-speed processing, it facilitates automatic machining control, real-time operational monitoring, and sophisticated error diagnostics, making it exceptionally user-friendly and easy to maintain.
7. Optional Accessories
Enhance your machining capabilities with the ZD-V1160's wide range of optional accessories, designed to meet your unique processing requirements. These options provide the flexibility needed to tailor your machine to specific tasks and challenges.
- Fourth-Axis Rotary Table: Unleash the full potential of your machining capabilities with this versatile accessory, designed to expand the operational range of the machine. It empowers the machining of intricate curved surfaces and parts with multi-face processing needs. For instance, when crafting impellers, the fourth-axis rotary table collaborates seamlessly with the X, Y, and Z axes, mastering the machining of complex blade surfaces with precision.
- Cooling and Lubrication Systems: Our array of cooling and lubrication systems are engineered to maintain flawless machine functionality during operation. The high-pressure cooling system efficiently cools both tool and workpiece, elevating the surface quality and extending tool longevity. Meanwhile, the automatic lubrication system ensures smooth movement of all dynamic components, significantly minimizing wear and maintenance expenditure.
- Tool Monitoring System: Stay ahead with our real-time tool monitoring system, which vigilantly tracks tool wear and breakage during machining. Upon detecting any tool anomalies, it promptly issues an alarm, allowing timely tool replacement to avert processing mishaps and material waste.
8. After-Sales Service
Recognizing the pivotal role of after-sales service, we deliver a robust and thorough after-sales service program for your production peace of mind:
- Installation and Commissioning: Our expert technical team is poised to provide on-site installation and commissioning services, ensuring that your machine swiftly transitions into operational status.
- Training: We offer comprehensive training for both operators and maintenance staff, empowering them with the essential skills to proficiently operate and maintain the machine.
- Warranty: The ZD-V1160 is supported by a comprehensive [X]-month warranty. Should any quality issues arise within this period, we offer complimentary repair or parts replacement services.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address queries and troubleshoot issues. Moreover, we provide swift remote technical support via the Internet to cater to your urgent needs.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high performance and reliability. With its exceptional design, precision machining abilities, and exemplary after-sales service, it is the optimal choice to fulfill your manufacturing ambitions.
To tailor the most fitting machining solution for your needs, we invite you to share the engineering drawings of the parts intended for processing. This information enables us to meticulously analyze your requirements and propose the most suitable configuration and accessories for the ZD-V1160.
For any inquiries or additional information, do not hesitate to contact me:
Contact Number: +86 19818983582
We eagerly anticipate the chance to collaborate with you, driving your business towards unprecedented success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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