Introducing the Machining Center ZD - V1160: A Marvel of Precision Engineering
Dear Esteemed Customer,
Greetings, I am Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We pride ourselves as a leading CNC machine tool enterprise committed to delivering excellence. Today, it is my privilege to unveil our exceptional masterpiece, the ZD - V1160 Machining Center, which represents the pinnacle of innovation and craftsmanship.
1. Our Legacy: Dalian Zhide Numerical Control Technology Co., Ltd.
Since our inception in 2011, we have passionately pursued innovation in the R & D, production, sales, and after-sales service of CNC machine tools. Equipped with a dynamic R & D team and state-of-the-art production facilities, we uphold rigorous quality standards, earning prestigious certifications like ISO9001 and EU CE. Our acclaimed products, cherished both domestically and internationally, empower countless clients by optimizing production efficiency and enhancing product quality.
2. Unveiling the Excellence of ZD - V1160 Machining Center
The ZD - V1160 emerges as a beacon of high-performance excellence, tailored to cater to the multifaceted demands of contemporary manufacturing. It seamlessly integrates superior stability, unparalleled precision, and formidable processing power, positioning itself as the quintessential choice for industries spanning automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 Robust High - Strength Casting
Crafted with precision, the ZD - V1160's core components, including the bed, column, and saddle, utilize high-strength Meehanite cast iron. Expertly annealed to alleviate internal stresses, these components offer exceptional vibration dampening and sustained stability, minimizing the influence of cutting forces on machining precision. This ensures the machine's unwavering stability during both high-speed and heavy-load operations.
3.2 Rigorous Rigid Structure
Embracing a robust box-type structural design, the machine boasts remarkable rigidity and strength. Its expansive guide rails and substantial ball screws guarantee seamless axis movements and precise positioning. The symmetrically designed support framework further fortifies the machine's structural integrity, enabling it to endure substantial cutting forces without compromising form or function.
4. Comprehensive Technical Specifications
4.1 Expansive Worktable
- Dimensions: Measuring an impressive 1200×600mm, the worktable of the ZD - V1160 offers a generous operational area to accommodate various workpiece sizes with ease.
- Weight Handling Capacity: Capable of supporting up to 1000kg, this robust worktable is perfectly suited for machining large, heavy-duty components with finesse.
- T - Slots Configuration: Engineered with a precise number, width, and pitch of T-slots (refer to the product manual for specifics), the worktable ensures steadfast workpiece and fixture anchorage, promoting reliable clamping throughout the machining process.
4.2 Dynamic Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: Offering an expansive 1100mm travel range, the X-axis ensures ample horizontal maneuverability to accommodate lengthy workpieces.
- Y - Axis Travel: With a travel span of 610mm, the Y-axis provides adequate space to facilitate the machining of workpieces in a forward-backward direction.
- Z - Axis Travel: The Z-axis travel of 610mm caters to the diverse needs of machining workpieces of varying heights.
- Accelerated Fast - Moving Speed: The X, Y, and Z axes boast a swift moving speed of 36m/min, drastically reducing non-cutting times and significantly enhancing production efficiency.
- Precision Positioning AccuracyThe standout positioning accuracy of each axis is 0.004/300mm, with an impressive repeat positioning accuracy of ±0.002/300mm. Such exceptional precision ensures that every workpiece is crafted to meet the most stringent machining demands, delivering unparalleled quality.
4.3 Spindle
- Spindle TaperThe spindle features a robust BT40/BT50 taper, which you can select based on your specific requirements. This powerful taper provides a strong clamping force ensuring tool stability even at high speeds, perfect for precision and stability.
- Spindle SpeedThe spindle offers a versatile speed range of 8000/10000 rpm (belt or direct-drive). This adaptability caters to diverse machining processes and materials. For instance, when working with aluminum alloys, a higher speed enhances surface finish, while a lower speed is optimal for high-hardness alloy steels, safeguarding tool strength and machining quality.
- Spindle PowerBoasting a spindle motor power of 15/18.5KW, this machine delivers ample power for high-speed and heavy-duty cutting tasks. The robust spindle efficiently handles various materials, from steel and cast iron to aluminum alloys and non-metallic materials, ensuring remarkable performance across the board.
4.4 Tool System
- Tool Magazine CapacityThe ZD-V1160 is outfitted with a tool magazine designed to accommodate multiple tools (refer to the specific product manual for details). This feature supports automatic tool changes during machining, significantly reducing tool change times and boosting production efficiency.
- Tool Change TimeThe ZD-V1160 boasts a brief tool change time (please consult the product manual for precise details), ensuring smooth transitions between different machining processes and minimizing disruptions in production.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling, adept at face, end, and contour milling with high precision. The high-speed spindle and precise axis movement allow it to process intricate shapes with smooth surfaces and meet strict dimensional accuracy requirements, crucial for tasks like mold cavity milling, ensuring pristine quality.
5.2 Drilling
In drilling operations, this machine guarantees the perpendicularity and accuracy of holes. The high-torque spindle swiftly penetrates various materials, while precise axis positioning ensures holes meet exact design specifications, essential for components like engine blocks with multiple perforations.
5.3 Tapping
The ZD-V1160 is proficient in tapping operations, performing high-speed, accurate tapping with assurance. It ensures superior thread quality and pitch precision, adeptly handling both small and large-diameter threads with stable performance.
6. Control System
Outfitted with a state-of-the-art control system (choose between Mitsubishi or Fanuc), the ZD-V1160 offers a user-friendly interface, simplified programming, and high-speed processing. It supports automatic machining control, real-time machine status monitoring, and features error diagnosis and alarms, ensuring ease of use and maintenance.
7. Optional Accessories
Enhance the ZD-V1160's capabilities with a range of optional accessories tailored to your specific processing needs, such as:
- Fourth-Axis Rotary Table: This remarkable accessory significantly broadens the machining capabilities of the machine, allowing for the intricate crafting of complex curved surfaces and components requiring multifaceted processing. For instance, in the precise construction of impellers, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes, mastering the creation of intricate blade surfaces with finesse.
- Cooling and Lubrication Systems: We offer a diverse array of cutting-edge cooling and lubrication systems to ensure optimal machine performance during machining operations. Our high-pressure cooling system is engineered to efficiently cool both the tool and workpiece, elevating the surface quality of the workpiece and significantly extending the tool's lifespan. Additionally, our automatic lubrication system ensures the seamless movement of every moving part, minimizing wear and tear while reducing maintenance costs.
- Tool Monitoring System: This advanced system diligently monitors tool wear and breakage in real-time throughout the machining process. Upon detecting any tool failure, it promptly triggers an alert, empowering operators to replace the tool swiftly and thereby preventing processing errors and the unnecessary scrapping of valuable workpieces.
8. After - Sales Service
Recognizing the vital importance of after-sales service for your production, we proudly offer a comprehensive after-sales service system designed to meet your every need:
- Installation and Commissioning: Our expert technical team will deliver on-site installation and commissioning services, ensuring that your machine is operational with minimal delay.
- Training: We offer thorough training sessions for both operators and maintenance staff, enabling them to rapidly acquire the skills necessary for effective machine operation and maintenance.
- Warranty: The ZD-V1160 is backed by a comprehensive [X]-month warranty period. During this time, should any quality issues arise, we will promptly provide free repairs or replacements of the affected parts.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address your questions and resolve any issues. We also offer remote technical support via the Internet, ensuring swift responses to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high-performance and reliability. Its impeccable structural design, unmatched precision in machining, and exemplary after-sales service make it an outstanding choice for fulfilling your manufacturing aspirations.
To tailor the perfect machining solution for you, kindly provide us with the engineering drawings of the parts you intend to process. This will enable us to meticulously analyze your specific needs and recommend the most fitting configuration and accessories for the ZD-V1160.
Should you have any inquiries or require further information, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We are eager to forge a partnership with you, dedicated to propelling your business success to new heights.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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