Experience Unparalleled Precision Machining with Zhide CNC's ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. is a distinguished CNC machine tool specialist, blending R & D, production, sales, and service. Since our inception in 2011, we've embraced the ethos of "striving for excellence and pursuing superiority," aiming to emerge as a formidable force in the machine tool arena.
Our robust R & D prowess fuels relentless innovation and the introduction of state-of-the-art CNC machine tools. Crafted with meticulous attention to detail, we offer a comprehensive service framework providing customers with all-encompassing solutions. We hold numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, attesting to our products' global standard compliance and reliability.
Our company boasts three pivotal centers: the Machine Tool Application Center spearheads new product development and process refinement for mass-production; the Machine Tool Manufacturing Center designs and manufactures bespoke machine tools tailored to customer needs; the Machine Tool Marketing and Service Center enhances customer experience, offers training, and ensures swift supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is equipped with a high-rigidity, high-speed imported spindle. The primary castings, crafted from high-strength, high-toughness Meehanite cast iron, undergo annealing to alleviate stress, ensuring long-term deformation resistance and providing a stable platform for precision machining.
The ultra-wide, steel-shaped base features a symmetrical support design that effectively dissipates cutting stress, elevating the machine's operational stability. Incorporating imported super-load roller linear guides, the center boasts exceptional rigidity, precision, and robust heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a highly adaptable machine, with diverse applications across industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex machining tasks, including milling, drilling, boring, and tapping, delivering high precision and efficiency. Whether handling small-batch precision parts or large-scale mass-production components, the ZD - V855 is equipped to meet your demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we prioritize exceptional after-sales service, ensuring our valued customers enjoy seamless support. Our dedicated and professional technical team is available 24/7, ready to provide immediate assistance whenever needed. In the event of any machine tool issues, our experts respond swiftly and resolve them efficiently. We also offer regular maintenance services for our esteemed ZD-V855, promoting long-term stability and reliability. This commitment helps you minimize downtime and significantly boost production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center boasts remarkable compatibility with a wide array of advanced accessories and systems, amplifying its functionality and versatility. Featuring an automatic tool changer (ATC), it facilitates rapid, precise tool changes, substantially reducing machining time. This enhancement elevates the efficiency of complex operations demanding diverse toolsets. The ATC's sizable tool capacity supports a broad selection of tools within a single machining process, ensuring superior operational adaptability.
Furthermore, the machine seamlessly integrates with Zhide CNC's cutting-edge MES digital production system. This innovative system offers unparalleled benefits, reducing operator labor intensity and lowering skill barriers. It includes an in-machine probe for automatic measurement, consistently ensuring top-notch product quality. The MES system empowers you to flexibly adjust machining sequences, effortlessly handle urgent task insertions, and access real-time equipment operation statistics. It also supports a flexible processing mode for mixed-line production of multiple products, enabling concurrent off-line clamping and in-machine cutting, thereby maximizing equipment utilization to its fullest potential.
2.6 Precision - Oriented Design Features
The ZD - V855 is engineered with precision-oriented design features for outstanding machining accuracy. Its high-precision spindle, paired with an advanced drive system, guarantees precise positioning and seamless rotation. The X, Y, and Z axes are equipped with superior ball screws and linear guides, pre-stretched to minimize backlash while enhancing repeat positioning accuracy. This ensures the machine consistently produces parts with tight tolerances, meeting the industry's most stringent quality standards.
Our meticulously crafted cooling and lubrication system is essential for maintaining machining precision. The cooling system effectively dissipates heat generated during operations, preventing thermal deformation and preserving workpiece accuracy. Meanwhile, the lubrication system ensures smooth axis movements, reducing friction and wear, and further promoting the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Investing in the ZD - V855 vertical machining center is a highly cost-effective decision. Its exceptional performance capabilities not only improve production efficiency but also reduce costs per unit and enhance overall productivity. Thanks to its durable design and minimal maintenance requirements, you can significantly reduce downtime and repair expenses throughout its lifespan, optimizing your return on investment.
The ZD - V855's proficiency in handling complex machining tasks internally diminishes the necessity for outsourcing, saving both time and resources. This investment not only addresses your current machining needs but also positions you competitively in the global market, empowering you to produce superior-quality products with greater efficiency.
2.8 Customization Options Tailored to Your Needs
Recognizing that each manufacturing operation has distinct specifications, we offer extensive customization options for the ZD - V855 vertical machining center. Whether optimizing the machine for specific workpiece types, seamlessly integrating it into existing production lines, or elevating its capabilities for particular industry applications, our team of experts is dedicated to assisting you in achieving your unique goals.
Our customization offerings include adjusting spindle speed and torque to suit the materials and machining processes you frequently encounter. For operations involving hard metals requiring high-power cutting, we tailor the spindle for the necessary force while preserving precision. Additionally, we customize tooling configurations, such as incorporating specialized tool holders or expanding tool magazine capacity, to meet your exclusive machining requirements.
We also specialize in automation customization. Should you wish to enhance productivity through increased automation, we offer solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only reduce manual labor but also enhance the consistency and efficiency of your production processes, driving operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is masterfully crafted with user convenience at its core. Its control panel is not only intuitive but also exceptionally easy to navigate, even for those with minimal experience. Featuring a large, high-resolution display, it offers crystal-clear information about the machining process, including real-time status updates, precise tool paths, and vital error messages.
To empower you and your team to maximize the potential of the ZD - V855, we provide extensive training support. Our comprehensive training programs encompass everything from fundamental setup and programming to advanced machining techniques. Choose between on-site training at your facility or opt for online sessions, tailored to your preference. Our trainers, armed with vast expertise, are ready to address any queries you may have, ensuring your operators become adept and confident in operating the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center boasts a remarkable track record of excellence in the market. Embraced by numerous manufacturing firms globally, spanning a multitude of industries, it has transformed production landscapes. Our clients have consistently reported substantial boosts in production efficiency, superior product quality, and heightened competitiveness following their adoption of the ZD - V855.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining accuracy has seen a dramatic uptick. We now achieve part tolerances that were previously unattainable, unlocking new business avenues for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a true workhorse, delivering smooth, reliable performance. The after-sales support from Zhide CNC is exceptional. Whenever an issue arises, their swift response and efficient resolutions are invaluable." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials bear witness to the outstanding quality and performance of the ZD - V855. We are confident that you, too, will reap similar rewards when you select our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Aligning seamlessly with the Industry 4.0 revolution, the ZD - V855 vertical machining center is designed for flawless integration into smart manufacturing ecosystems. Outfitted with cutting-edge connectivity features, it communicates effortlessly with other machines, sensors, and enterprise systems. This enables real-time data collection and analysis, furnishing you with invaluable insights into your production processes.
For example, the machine can integrate with production planning software, ensuring synchronicity between machining operations and overall production schedules. This optimizes resource allocation and minimizes idle time. By monitoring key performance indicators such as spindle utilization, cycle times, and tool wear remotely via a secure web-based interface, you can identify areas for enhancement and enable predictive maintenance, reducing unexpected breakdowns and costly downtime.
Furthermore, the ZD - V855 can seamlessly join a network of interconnected machines, fostering a smart factory environment. In this setup, machines collaborate and share information to achieve collective production goals. For instance, if a machine detects a tool shortage, it can automatically requisition a replacement from a centralized tool storage system, ensuring uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our dedication to sustainability is unwavering, and the ZD - V855 embodies our eco-friendly ethos. Engineered to minimize energy consumption without compromising performance, its efficient spindle drive system and advanced power management features significantly cut electricity usage, reducing operational costs and your carbon footprint.
Our cooling and lubrication systems are thoughtfully designed with environmental stewardship in mind. We employ biodegradable coolants and lubricants that are gentle on the planet. Additionally, the machine's design facilitates easy recycling of components at the end of its lifecycle, minimizing waste and championing a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
When you choose to invest in the ZD - V855, you are not merely addressing your current manufacturing necessities-you're actively securing the future of your operations. In a world where technology is perpetually advancing and manufacturing demands grow increasingly intricate, the ZD - V855 stands ready to evolve with ease. It can be seamlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities remain at the cutting edge.
Our dedicated R & D team is tirelessly focused on enhancing the machine's performance and capabilities. We provide regular software updates that not only introduce exciting new features but also significantly boost performance. Envision future updates that could integrate advanced machining algorithms for superior precision or streamline compatibility with the latest emerging manufacturing technologies.
Additionally, the ZD - V855's modular design empowers effortless hardware enhancements. Whether you aim to upgrade the spindle for increased speeds, incorporate extra axes for more sophisticated machining, or replace components with state-of-the-art versions, this machine adapts flawlessly to keep you at the forefront of the industry.
We are confident that the ZD - V855 vertical machining center presents a holistic solution for contemporary manufacturing challenges. Its sophisticated blend of high-end features, versatile customization options, and unwavering commitment to quality and sustainability makes it the quintessential choice for manufacturers intent on elevating their operations. We eagerly anticipate partnering with you on your journey to achieving your manufacturing aspirations. Should you have any further inquiries or wish to explore your specific needs, please feel free to contact us at any time.
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