ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the dynamic sphere of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as an innovative trailblazer, redefining precision, automation, and peak performance. This state-of-the-art machine tool is meticulously engineered to cater to the diverse and demanding requirements of industries that insist on high-quality machining with unparalleled efficiency.
1. Key Features
1.1 Exceptional Precision
- The lathe boasts a high-rigidity, low-center-of-gravity bed, integrally cast for unmatched machining stability. With a spindle end/radial runout of an astounding 0.002mm and positioning accuracy reaching 0.003mm, this precision level ensures that every machined component satisfies the most exacting quality standards, making it perfect for applications where precision is paramount.
1.2 Advanced Automation
- Outfitted with a cutting-edge material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, facilitating smooth processing of varying batch sizes and geometries. It can be configured with an optional fully automated production line, accommodating up to 10 machines in sequence. The automatic chip conveyor and customizable material storage bins elevate automation capabilities, minimizing human intervention and boosting productivity.
1.3 High-Quality Components
- The machine features imported pneumatic components alongside a Mitsubishi control system. The TK wire cup guide rail and imported servo turret ensure fluid and precise operations. An online inspection device offers real-time machining process monitoring, aiding in defect prevention and allowing for immediate corrective measures, thus ensuring consistent quality output.
1.4 Flexible Configuration
- The ZD - C36 is adaptable, pairing with an automatic bar feeder to enhance material handling. Optional additions like online measurement, tool breakage detection, and automatic flipping features can be incorporated to fulfill specific production needs, making this lathe versatile for a wide array of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- The machine can process bar stocks with a maximum diameter of 34mm. For automatic loading and unloading operations, it supports a maximum machining diameter of 200mm (85mm with automatic loading and unloading) and a maximum machining length of 120mm (70mm with automatic loading and unloading).
2.2 Spindle Specifications
- The spindle motor delivers a robust power output of 3.7/5.5KW, capable of reaching speeds between 60 and 6000 revolutions per minute. Designed to deliver high torque and smooth operation, the spindle ensures efficient material removal during operations.
2.3 Axis Movements
- Both the X-axis and Z-axis have a travel distance of 145mm each. Equipped with size 3210 ball screws for the X-axis and Z-axis, the machine guarantees precise, repeatable positioning. The tool height is set at 20mm, and the bed's overall structure is optimized for maximum rigidity and stability.
2.4 Machine Dimensions and Weight
- Occupying a compact area of 1600 x 1700mm with a height of 2300mm, the machine weighs around 2400kg, offering a robust yet space-efficient solution suitable for various machining settings.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, a cooling system with integrated water tank, full protective enclosure, automatic lubrication system, material handling robot with conveyor belt, high-pressure pump system, and oil mist collection system. Enhance the machine's capabilities further with optional attachments such as an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms.
3. Applications
Discover the remarkable versatility of the ZD - C36 Automated CNC Lathe, which seamlessly integrates into a multitude of industries, extending its mastery far beyond conventional boundaries:
3.1 Automotive and Motorcycle Components
- In the sophisticated realms of automotive and motorcycle production, precision machining is indispensable for crafting engine parts, transmission components, and chassis elements. The ZD - C36 excels at managing intricate geometries and maintaining stringent tolerances, making it the quintessential choice for engineering premium components that adhere to the stringent performance and safety mandates of these industries.
3.2 Pneumatic and Hydraulic Systems
- When it comes to fabricating pneumatic and hydraulic cylinders, valves, and fittings, the lathe's precision and automation prowess guarantee unwavering quality and exacting dimensional accuracy. These attributes are vital for the optimal operation of systems prevalent in industrial machinery, automation frameworks, and transportation infrastructures.
3.3 Home Appliances and Sanitary Ware
- The production of components for home appliances like washing machines, refrigerators, and air conditioners, as well as sanitary ware items such as faucets and showerheads, demands unparalleled precision. The ZD - C36 adeptly manufactures these parts, delivering impeccable surface finishes that enhance both the quality and visual appeal of the end products.
3.4 Medical Devices
- In the medical sphere, the creation of surgical instruments, implants, and diagnostic tools calls for superior precision and excellence. The advanced features and unwavering reliability of the ZD - C36 make it an exceptional candidate for machining pivotal medical components, thereby safeguarding patient welfare and boosting the efficacy of medical interventions.
4. Advantages
4.1 Enhanced Productivity
- The harmonious blend of high-speed machining, automated material handling, and real-time inspection cultivates an environment of uninterrupted, efficient production. The agility to transition swiftly between varied workpiece designs and batch sizes further amplifies productivity, curtailing production cycles while bolstering total output.
4.2 Uncompromised Quality
- Thanks to its precise machining capabilities coupled with integrated quality control systems, the ZD - C36 ensures each machined part not only meets but often surpasses the stringent quality benchmarks. This dramatically reduces the incidence of rework and scrap, simultaneously enhancing the prestige of manufacturers who depend on this machine to execute their production endeavors.
4.3 Cost-Effectiveness
- By minimizing human error, slashing material waste, and elevating production efficiency, the ZD - C36 emerges as a beacon of cost savings over time. The initial outlay for this cutting-edge tool is rapidly recuperated through the substantial boosts in productivity and quality it contributes to the manufacturing landscape.
4.4 Ease of Use and Integration
- With a design philosophy centered around user-friendliness, the machine leverages the Mitsubishi control system, offering intuitive programming and operational interfaces. This allows operators to swiftly acquire and master the machine's functionalities. Moreover, with its modular architecture and compatibility with a diverse array of automation peripherals, the lathe is effortlessly assimilated into existing production lines.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC epitomizes a remarkable advancement in precision machining technology. With its state-of-the-art features and consistent, reliable performance, this machine is an indispensable asset for manufacturers aiming to maintain a competitive edge in today's ever-evolving industrial sphere. Whether you're engaged in high-volume production runs or crafting intricate, precision components, the ZD - C36 provides an unparalleled solution for reaching new heights in machining excellence.
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