Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a prestigious CNC machine tool enterprise, passionately devoted to offering top-tier products and services. Today, I am privileged to introduce to you our exceptional ZD - V1160 Machining Center.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Established in 2011, Dalian Zhide CNC Technology Co., Ltd has firmly dedicated itself to the research, development, production, sales, and impeccable after-sales service of CNC machine tools. Our team of seasoned R & D professionals, coupled with state-of-the-art production equipment and a rigorous quality control system, have allowed us to procure prestigious certifications such as the ISO9001 international quality system certification and the EU CE certification. Our products have been met with resounding acclaim in both domestic and international markets, empowering countless customers to boost production efficiency and enhance product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 stands as a paragon of high-performance machining centers, expertly crafted to fulfill the multifaceted demands of modern manufacturing. It seamlessly integrates superb stability, unmatched precision, and formidable processing prowess, rendering it the quintessential choice across a spectrum of industries, including automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
The critical components of the ZD - V1160, such as its bed, column, and saddle, are ingeniously constructed from high-strength Meehanite cast iron. These components undergo an essential annealing process to alleviate internal stress, endowing them with extraordinary vibration absorption and enduring stability. This allows for a significant reduction in the impact of cutting forces on machining precision, ensuring the machine's steadfast stability during high-speed and heavy-load operations.
3.2 Rigid Structure
The ZD - V1160 showcases a robust box-type structural design, exuding both high rigidity and unrivaled strength. Its wide-span guide rails, along with large-diameter ball screws, guarantee the fluid movement of each axis with exceptional precision. The symmetrically arranged support structure further bolsters the machine's overall stability, empowering it to withstand substantial cutting forces without succumbing to deformation.
4. Technical Specifications
4.1 Worktable
- Size: The expansive worktable of the ZD - V1160 measures an impressive 1200×600mm, offering a generous working area for machining workpieces of various dimensions.
- Load Capacity: Boasting a formidable maximum load capacity of 1000kg, this worktable is perfectly suited for the processing of large and heavy-duty workpieces with ease.
- T - Slots: The meticulously engineered worktable is outfitted with strategically placed T-slots of specified numbers, widths, and pitches (please consult the specific product manual for comprehensive details). These slots facilitate the secure clamping of workpieces and fixtures, ensuring reliability throughout the machining process.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis travel extends to 1100mm, affording a broad range of horizontal movement to accommodate the processing requirements of elongated workpieces.
- Y - Axis Travel: With a Y-axis travel of 610mm, ample space is provided for the machining of workpieces in the front-to-back direction.
- Z - Axis Travel: The Z-axis travel also measures 610mm, adeptly meeting the machining needs of workpieces of varying heights.
- Fast - Moving Speed: The swift fast-moving speed of the X, Y, and Z axes, reaching up to 36m/min, significantly curtails non-cutting time, thereby elevating production efficiency.
- Positioning Accuracy: The machine's axis precision is unparalleled with positioning accuracy at a remarkable 0.004/300mm, and repeatability clocking in at an impressive ±0.002/300mm. This exceptional level of precision ensures that every workpiece meets the most stringent machining standards with ease.
4.3 Spindle
- Spindle Taper: Featuring an adaptable spindle taper of BT40/BT50, choose the one that fits your specific requirements best. It's engineered to deliver a robust clamping force, maintaining unparalleled tool stability even during high-velocity rotations.
- Spindle Speed: The spindle boasts a versatile speed range of 8000/10000 rpm, available in either belt or direct-drive formats. This flexibility allows it to cater to a diverse array of machining processes and materials. For instance, opt for higher speeds for an exquisite finish on aluminum alloys, or reduce the speed for optimal tool strength and quality when dealing with high-hardness alloy steels.
- Spindle Power: Equipped with a formidable spindle motor power of 15/18.5KW, this machine delivers the muscle needed for high-speed and heavy-duty operations. It seamlessly tackles a broad spectrum of materials, including steel, cast iron, aluminum alloys, and even non-metallic materials.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 is fitted with a versatile tool magazine (refer to the product manual for specific capacity), accommodating a variety of tools to enable automatic tool changes. This feature significantly reduces changeover times, elevating production efficiency to new heights.
- Tool Change Time: The tool change time is optimized for efficiency (consult the product manual for exact details), allowing for seamless transitions between machining processes and minimizing any potential disruptions to production.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations, mastering face, end, and contour milling with high-precision outcomes. Its high-speed spindle coupled with precise axis movement crafts complex shapes with impeccable smoothness and dimensional accuracy. It shines in applications such as mold cavity milling, where precision in shape and size is crucial for superior mold quality.
5.2 Drilling
During drilling, this machine guarantees hole accuracy and perpendicularity. Its high-torque spindle allows drills to swiftly penetrate a variety of materials, while precise axis positioning ensures that holes align perfectly with design specifications, a critical feature for components like engine blocks that require multiple holes.
5.3 Tapping
The ZD-V1160's prowess extends to tapping, performing this operation with rapidity and precision to ensure flawless thread quality and pitch accuracy. Whether working on threads of small or large diameters, it completes the tapping process with unwavering stability.
6. Control System
The ZD-V1160 is paired with a cutting-edge control system, such as Mitsubishi or Fanuc, tailored to your preference. This system offers an intuitive interface, easy programming, and swift processing, enabling automated control and real-time operational monitoring. Equipped with features like error diagnostics and alarms, it simplifies the operator's task of using and maintaining the machine.
7. Optional Accessories
To tailor to your precise machining requirements, the ZD-V1160 offers a selection of optional accessories, including:
- Fourth-Axis Rotary Table: This remarkable accessory is designed to significantly expand the machining capabilities of our machine. It allows for the intricate crafting of complex curved surfaces and parts that demand multi-faceted processing. For instance, when working with impellers, our fourth-axis rotary table effortlessly collaborates with the X, Y, and Z axes, seamlessly executing the machining of intricate blade surfaces.
- Cooling and Lubrication Systems: We proudly offer a diverse range of cooling and lubrication systems, meticulously engineered to ensure the machine's optimal performance during demanding machining tasks. Our high-pressure cooling system efficiently cools both the tool and workpiece, enhancing the surface finish of the workpiece and prolonging the lifespan of the tool. Meanwhile, the automatic lubrication system guarantees the smooth operation of each moving part, effectively minimizing wear and maintenance expenses.
- Tool Monitoring System: Our cutting-edge tool monitoring system vigilantly oversees tool wear and potential breakages in real-time during machining. Upon detecting any tool failure, it promptly emits an alarm, empowering operators to swiftly replace the tool and prevent costly processing errors and material wastage.
8. After-Sales Service
We deeply appreciate the critical importance of after-sales service to your production operations. As such, we extend an all-encompassing after-sales service system designed to meet your every need:
- Installation and Commissioning: Our highly experienced technical team provides on-site installation and commissioning services, ensuring your machine is up and running at the earliest opportunity.
- Training: Comprehensive training programs for operators and maintenance personnel are available to rapidly equip them with vital machine operation and maintenance expertise.
- Warranty: The ZD-V1160 is accompanied by a [X]-month warranty period. Within this timeframe, should any quality issues arise with the machine, we commit to offering free repairs or part replacements.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to answer inquiries and resolve any challenges. Additionally, we offer remote technical support via the Internet, facilitating prompt responses to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a pinnacle of high-performance and reliability. Its exceptional structural design, unparalleled precision in machining, and comprehensive after-sales service make it an outstanding choice for fulfilling your manufacturing aspirations.
To ensure we deliver the most fitting machining solution for you, kindly provide us with the engineering drawings of the parts you intend to process. This information will allow us to thoroughly analyze your specific needs and recommend the ideal configuration and accessories for the ZD-V1160.
Should you have any questions or require additional information, do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the chance to collaborate with you, driving your business to new heights of success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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