Discover the pinnacle of Precision Machining Excellence with Zhide CNC's ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a beacon of excellence in CNC machine tools, skillfully integrating R & D, production, sales, and outstanding service. Since our founding in 2011, we have passionately upheld an ethos of "striving for excellence and pursuing superiority," aspiring to become an indomitable force in the machine tool industry.
Our formidable R & D capabilities drive relentless innovation, propelling us to introduce cutting-edge CNC machine tools crafted with meticulous precision. We offer a comprehensive service framework that provides customers with holistic solutions. Our impressive arsenal of national patent certifications, ISO9001 international quality system certification, and EU CE qualification attest to our commitment to global standard compliance and unwavering product reliability.
Our company is distinguished by three pivotal centers: the Machine Tool Application Center pioneers new product development and process enhancement for mass-production excellence; the Machine Tool Manufacturing Center designs and fabricates bespoke machine tools tailored to exact customer specifications; and the Machine Tool Marketing and Service Center enriches customer experience through training and ensures the prompt availability of essential machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center boasts a high-rigidity, high-speed imported spindle, paired with primary castings crafted from high-strength, high-toughness Meehanite cast iron. These components undergo annealing to alleviate stress, ensuring long-term deformation resistance and offering an unwaveringly stable platform for precision machining.
The machine's ultra-wide, steel-shaped base features a symmetrical support design that proficiently dissipates cutting stress, enhancing the machine's operational stability. With imported super-load roller linear guides, the center demonstrates extraordinary rigidity and precision, along with robust capabilities for heavy cutting.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is an exceptionally versatile machine designed for diverse applications across industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in executing complex machining tasks like milling, drilling, boring, and tapping with unmatched precision and efficiency. From small-batch precision parts to large-scale mass-production components, the ZD - V855 is fully equipped to exceed your industry demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we are deeply committed to delivering exceptional after-sales service to ensure our esteemed customers enjoy an unblemished support experience. Our dedicated and professional technical team is on standby 24/7, ready to deliver immediate assistance whenever required. In the event of any machine tool challenges, our experts respond swiftly and resolve issues with remarkable efficiency. We also provide regular maintenance services for the ZD-V855, promoting long-term stability and reliability, thus helping you minimize downtime and significantly enhance production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
Introducing the revolutionary ZD - V855 vertical machining center, a masterpiece in machinery that embraces a vast spectrum of advanced accessories and systems, significantly enhancing its functionality and versatility. With its state-of-the-art automatic tool changer (ATC), this machine promises rapid and precise tool swaps, dramatically slashing machining time. The result? Unmatched efficiency in tackling complex tasks that require a multitude of tools. The ATC's generous tool capacity empowers a comprehensive range of tools within a single machining operation, ensuring exceptional operational adaptability.
Furthermore, the ZD - V855 harmoniously integrates with Zhide CNC's innovative MES digital production system, a marvel that brings a host of unparalleled advantages. By reducing operator labor intensity and lowering skill barriers, it paves the way for effortless operations. The in-machine probe ensures automatic measurement, consistently delivering premium product quality. The MES system allows for flexible machining sequence adjustments, swift handling of urgent tasks, and real-time access to equipment operation statistics. Its support for mixed-line production of various products offers a flexible processing mode, enabling simultaneous off-line clamping and in-machine cutting, thereby pushing equipment utilization to unprecedented heights.
2.6 Precision - Oriented Design Features
Crafted with precision at its core, the ZD - V855 boasts a design that guarantees outstanding machining accuracy. Its high-precision spindle, coupled with an advanced drive system, ensures impeccable positioning and smooth rotation. The X, Y, and Z axes are outfitted with superior ball screws and linear guides, meticulously pre-stretched to minimize backlash and enhance repeatability. This meticulous design ensures the machine consistently produces components with exacting tolerances, adhering to the industry's most demanding quality benchmarks.
Our intricately engineered cooling and lubrication system is a cornerstone for maintaining machining precision. The cooling system masterfully dissipates heat generated during operations, preventing thermal deformation and safeguarding workpiece accuracy. Meanwhile, the lubrication system guarantees seamless axis movements, significantly reducing friction and wear, thereby promoting the machine's enduring precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Opting for the ZD - V855 vertical machining center is a strategic decision that promises exceptional cost-effectiveness. Its outstanding performance capabilities not only enhance production efficiency but also drive down costs per unit, elevating overall productivity. With its robust design and minimal maintenance requirements, downtime and repair expenses are significantly curtailed, maximizing your return on investment over its lifetime.
The ZD - V855 excels in managing intricate machining tasks internally, reducing the reliance on outsourcing and conserving both time and resources. This strategic investment not only meets your current machining demands but also strengthens your competitive edge in the global marketplace, empowering you to deliver superior-quality products with enhanced efficiency.
2.8 Customization Options Tailored to Your Needs
Acknowledging the unique specifications of every manufacturing operation, we offer an extensive array of customization options for the ZD - V855 vertical machining center. Whether it involves optimizing the machine for specific workpiece types, integrating it seamlessly into existing production lines, or enhancing its functionality for specialized industry applications, our expert team is committed to helping you achieve your distinct objectives.
Our customization suite includes adjusting spindle speed and torque to align with the materials and machining processes you frequently encounter. For operations involving hard metals that demand high-power cutting, we tailor the spindle to deliver the requisite force while maintaining precision. Additionally, we customize tooling configurations, incorporating specialized tool holders or expanding tool magazine capacity, to meet your bespoke machining needs.
We specialize in automation customization, offering solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment to boost productivity through increased automation. These pioneering innovations not only minimize manual labor but also enhance the consistency and efficiency of your production processes, driving operational excellence.
2.9 User - Friendly Operation and Training Support
Designed with user convenience in mind, the ZD - V855 is a marvel of intuitive design. Its control panel is not only user-friendly but also incredibly easy to navigate, even for those with little experience. The large, high-resolution display provides crystal-clear insights into the machining process, offering real-time status updates, precise tool paths, and crucial error messages, ensuring a smooth and efficient operation.
To unlock the full potential of the ZD - V855, we empower you and your team with our expansive training support. Dive into our comprehensive programs that cover everything from basic setup and programming to the most advanced machining techniques. Choose the convenience of on-site training at your facility or the flexibility of tailored online sessions. Our skilled trainers, bringing extensive expertise, are prepared to tackle any questions you might have, ensuring your operators become proficient and self-assured in operating this state-of-the-art machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center has established an extraordinary legacy of excellence in the market. Welcomed by a multitude of manufacturing firms worldwide across diverse industries, it has revolutionized production environments. Our clients consistently report dramatic increases in production efficiency, superior product quality, and enhanced competitiveness after incorporating the ZD - V855 into their operations.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining precision has experienced an exceptional rise. We now achieve part tolerances that were once beyond reach, opening up new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an absolute powerhouse, delivering seamless and reliable performance. The after-sales support from Zhide CNC is unparalleled. Whenever a challenge arises, their prompt response and effective solutions are immensely valuable." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials are a testament to the remarkable quality and performance of the ZD - V855. We are confident that you, too, will experience similar success when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
In perfect alignment with the Industry 4.0 revolution, the ZD - V855 vertical machining center is crafted for seamless integration into smart manufacturing systems. Equipped with state-of-the-art connectivity features, it communicates effortlessly with other machines, sensors, and enterprise systems. This enables real-time data collection and analysis, providing you with invaluable insights into your manufacturing processes.
For instance, the machine can be integrated with production planning software, ensuring harmony between machining operations and overall production schedules. This optimizes resource allocation and minimizes downtime. By monitoring key performance metrics like spindle utilization, cycle times, and tool wear remotely via a secure web-based interface, you can identify opportunities for improvement and enable predictive maintenance, preventing unexpected failures and reducing costly downtimes.
Additionally, the ZD - V855 effortlessly joins a network of interconnected machines, fostering an intelligent factory ecosystem. In this configuration, machines collaborate and exchange data to meet collective production targets. For example, if a machine detects a tool shortage, it can automatically requisition a replacement from a centralized tool storage system, ensuring uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is unwavering, and the ZD - V855 epitomizes our eco-friendly principles. Engineered to minimize energy consumption while maintaining peak performance, its efficient spindle drive system and advanced power management features substantially reduce electricity usage, cutting operational costs and your carbon footprint.
Our cooling and lubrication systems are carefully crafted with environmental responsibility in mind. We use biodegradable coolants and lubricants that are gentle on the planet. Furthermore, the machine's design facilitates easy recycling of components at the end of its lifecycle, minimizing waste and supporting a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
By choosing to invest in the ZD - V855, you are not only addressing your current manufacturing needs-you're actively ensuring the future of your operations. In a world where technology continuously evolves and manufacturing demands grow more complex, the ZD - V855 is designed to adapt effortlessly. It can be easily upgraded with the latest software and hardware advancements, keeping your production capabilities at the forefront of technological innovation.
Our dedicated R & D team is relentlessly committed to pushing the boundaries of the machine's performance and capabilities. We ensure regular software updates, which not only unveil exciting new features but also propel the performance to new heights. Imagine future updates that seamlessly integrate cutting-edge machining algorithms for unparalleled precision or effortlessly streamline compatibility with the most advanced emerging manufacturing technologies.
Moreover, the ZD - V855's modular design offers unparalleled ease for hardware enhancements. Whether your goal is to upgrade the spindle for higher speeds, incorporate additional axes for more intricate machining, or replace components with top-tier versions, this machine seamlessly adapts to keep you at the pinnacle of industry innovation.
We are supremely confident that the ZD - V855 vertical machining center offers a comprehensive solution to modern manufacturing challenges. Its sophisticated amalgamation of high-end features, extensive customization possibilities, and steadfast dedication to quality and sustainability make it the ultimate choice for manufacturers seeking to elevate their operations. We eagerly await the opportunity to partner with you on your journey toward achieving your manufacturing dreams. Should you have any further inquiries or wish to discuss your unique needs, please feel free to reach out to us at any time.
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