Discover the art of Unparalleled Precision Machining with Zhide CNC's exalted ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. is a prestigious CNC machine tool authority, seamlessly uniting R & D, production, sales, and service. Since our founding in 2011, we've embraced the ethos of "striving for excellence and pursuing superiority," with the ambition to emerge as a formidable force within the machine tool domain.
Our extensive R & D capabilities drive relentless innovation, consistently introducing groundbreaking CNC machine tools. Crafted with meticulous precision, we offer an encompassing service framework that delivers holistic solutions to our customers. Our myriad national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification stand as testaments to our products' global standard compliance and reliability.
Our company is anchored by three essential centers: the Machine Tool Application Center, pioneering new product development and process optimization for mass production; the Machine Tool Manufacturing Center, crafting bespoke machine tools tailored precisely to customer specifications; and the Machine Tool Marketing and Service Center, dedicated to enhancing customer experience, providing comprehensive training, and ensuring rapid delivery of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center features a high-rigidity, high-speed imported spindle, while its primary castings are forged from high-strength, high-toughness Meehanite cast iron. These castings undergo meticulous annealing to relieve stress, ensuring long-lasting deformation resistance and a stable platform for precision machining.
The ultra-wide, steel-reinforced base is intelligently designed with symmetrical support to effectively dissipate cutting stress, thereby enhancing the machine's operational stability. Equipped with imported super-load roller linear guides, the center boasts superior rigidity, precision, and impressive heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a versatile powerhouse, effortlessly adaptable across industries including automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in executing complex machining tasks such as milling, drilling, boring, and tapping, delivering exceptional precision and efficiency. Whether managing small-batch precision parts or large-scale mass-production components, the ZD - V855 is primed to meet your exacting demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we place paramount importance on delivering exceptional after-sales service to our esteemed customers, ensuring they enjoy seamless support. Our dedicated and professional technical team is at your service 24/7, ready to provide immediate assistance whenever required. In the event of any machine tool issues, our experts swiftly respond and resolve them with utmost efficiency. We also offer regular maintenance services for our respected ZD-V855, promoting long-term stability and reliability to minimize downtime and significantly boost production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a marvel of engineering, seamlessly integrating with a vast range of advanced accessories and systems to boost its functionality and versatility. Its automatic tool changer (ATC) is a key feature, enabling rapid, precise tool changes that dramatically slash machining time. This advancement significantly enhances the efficiency of complex operations requiring diverse toolsets. The ATC's impressive tool capacity allows for a comprehensive selection of tools to be utilized within a single machining process, ensuring unmatched operational adaptability.
Moreover, the machine harmoniously integrates with Zhide CNC's state-of-the-art MES digital production system. This groundbreaking system delivers remarkable advantages, minimizing operator workload and lowering skill requirements. It incorporates an in-machine probe for automatic measurement, consistently upholding exceptional product quality. The MES system empowers you to dynamically adjust machining sequences, easily handle urgent task insertions, and gain access to real-time equipment operation statistics. It also facilitates a flexible processing mode for mixed-line production of various products, enabling you to synchronize off-line clamping with in-machine cutting, thereby maximizing equipment utilization to its highest potential.
2.6 Precision - Oriented Design Features
The ZD - V855 is crafted with precision-oriented design features that deliver exceptional machining accuracy. Its high-precision spindle, combined with an advanced drive system, ensures precise positioning and smooth rotation. The X, Y, and Z axes are furnished with top-notch ball screws and linear guides, pre-stretched to minimize backlash and elevate repeat positioning accuracy. This guarantees the machine consistently produces parts with tight tolerances, meeting the industry's most rigorous quality standards.
Our expertly designed cooling and lubrication system is crucial for maintaining machining precision. The cooling system efficiently dissipates heat generated during operations, preventing thermal deformation and safeguarding workpiece accuracy. Meanwhile, the lubrication system ensures fluid axis movements, reducing friction and wear, thereby further enhancing the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Choosing the ZD - V855 vertical machining center is a decision of unprecedented cost-effectiveness. Its outstanding performance capabilities not only enhance production efficiency but also lower costs per unit and boost overall productivity. With its durable construction and minimal maintenance requirements, downtime and repair costs are significantly reduced throughout its lifespan, optimizing your return on investment.
The ZD - V855's expert handling of complex machining tasks in-house reduces the need for outsourcing, saving both time and resources. This investment not only meets your current machining requirements but also strategically positions you in the global market, empowering you to craft superior-quality products with enhanced efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing process has unique demands, we provide extensive customization options for the ZD - V855 vertical machining center. Whether fine-tuning the machine for specific workpiece types, seamlessly integrating it into existing production lines, or enhancing its capabilities for specialized industry applications, our team of experts is committed to helping you achieve your distinctive objectives.
Our customization offerings encompass adjusting spindle speed and torque to match the materials and machining operations you commonly encounter. For tasks involving hard metals that demand high-power cutting, we tailor the spindle to deliver the necessary force while maintaining precision. Additionally, we personalize tooling configurations, such as integrating specialized tool holders or expanding tool magazine capacity, to meet your exclusive machining needs.
We also excel in automation customization. If you aspire to boost productivity through increased automation, we offer solutions such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only diminish manual labor but also enhance the consistency and efficiency of your production processes, driving operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is meticulously designed with user convenience as a priority. Its control panel is not only intuitive but also remarkably easy to navigate, even for those with minimal experience. Featuring a large, high-resolution display, it provides crystal-clear information about the machining process, including real-time status updates, precise tool paths, and essential error messages.
To empower you and your team to fully unleash the potential of the ZD - V855, we offer an exceptional training support program. Dive into our comprehensive training experience, which covers everything from essential setup and programming to advanced machining techniques. You have the flexibility to choose from on-site training at your facility or online sessions, tailored to perfectly suit your needs. Our trainers, equipped with extensive expertise, are on hand to resolve any questions you may have, guaranteeing your operators become skilled and confident in the machine's operation.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center stands as a beacon of excellence in the marketplace. Celebrated by manufacturing firms worldwide across diverse sectors, it has redefined production landscapes. Our clients consistently report remarkable increases in production efficiency, exceptional product quality, and enhanced competitiveness after integrating the ZD - V855 into their operations.
Here are some testimonials from our delighted customers:
- "Since integrating the ZD - V855, our machining precision has significantly improved. We now achieve part tolerances that were once beyond reach, opening up new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a true powerhouse, providing smooth, dependable performance. The after-sales support from Zhide CNC is outstanding. Whenever an issue arises, their prompt response and effective solutions are invaluable." - [Customer Name 2], Automotive Parts Manufacturer.
These enthusiastic testimonials affirm the exceptional quality and performance of the ZD - V855. We are confident that you will experience similar benefits when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
The ZD - V855 vertical machining center is perfectly engineered to align with the Industry 4.0 revolution, seamlessly integrating into smart manufacturing ecosystems. Equipped with state-of-the-art connectivity features, it communicates effortlessly with other machines, sensors, and enterprise systems, enabling real-time data collection and analysis, and providing invaluable insights into your production processes.
For instance, this machine can seamlessly integrate with production planning software, ensuring smooth synchronization between machining operations and overall production schedules. This optimizes resource allocation and minimizes downtime. By remotely monitoring key performance indicators like spindle utilization, cycle times, and tool wear through a secure web-based interface, you can identify areas for improvement, enabling predictive maintenance to prevent unexpected breakdowns and costly downtime.
Moreover, the ZD - V855 can effortlessly join a network of interconnected machines, fostering a smart factory environment. In this setup, machines collaborate and share information to achieve unified production goals. For instance, if a machine detects a tool shortage, it can autonomously request a replacement from a centralized tool storage system, ensuring uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is unwavering, and the ZD - V855 is a true reflection of our eco-conscious philosophy. Engineered to minimize energy consumption without sacrificing performance, its efficient spindle drive system and advanced power management features significantly reduce electricity usage, thus decreasing operational costs while lowering your carbon footprint.
Our cooling and lubrication systems are meticulously crafted with environmental responsibility in mind. We use biodegradable coolants and lubricants that are gentle on the environment. Additionally, the machine's design supports easy recycling of components at the end of its lifecycle, minimizing waste and promoting a circular economy.
2.13 Future-Proofing Your Manufacturing Operations
When you decide to invest in the ZD - V855, you are not simply addressing your current manufacturing needs; you are actively securing the future of your operations. In a world where technology continuously advances and manufacturing demands grow ever more complex, the ZD - V855 is equipped to evolve with ease. It can be seamlessly upgraded with the latest software and hardware innovations, ensuring that your production capabilities remain at the cutting edge.
Our dedicated R & D team is relentlessly focused on propelling the machine's performance and capabilities to new heights. We deliver regular software updates that not only infuse innovative new features but also exponentially boost performance. Imagine future updates that could incorporate cutting-edge machining algorithms for unparalleled precision or seamlessly integrate compatibility with the latest groundbreaking manufacturing technologies.
Moreover, the ZD - V855's modular design facilitates effortless hardware enhancements. Whether you're looking to upgrade the spindle for heightened speeds, add extra axes for more intricate machining tasks, or replace components with state-of-the-art alternatives, this machine adapts seamlessly to ensure you remain at the forefront of the industry.
We firmly believe that the ZD - V855 vertical machining center provides a comprehensive solution to contemporary manufacturing challenges. Its sophisticated integration of high-end features, versatile customization options, and unwavering commitment to quality and sustainability make it the ultimate choice for manufacturers aspiring to elevate their operations. We are excited to collaborate with you on your path to achieving your manufacturing goals. For any additional inquiries or to explore your specific needs, please don't hesitate to reach out to us at any time.
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