Experience the pinnacle of precision machining with the Zhide CNC ZD - V855 Vertical Machining Center-where innovation meets excellence.
1. Company Introduction
Since its inception in 2011, Dalian Zhide Numerical Control Technology Co., Ltd. has emerged as a dynamic force in the CNC machine tool sector. As a specialized enterprise that masterfully integrates R & D, production, sales, and service, we are driven by the ethos of 'striving for excellence and pursuing superiority.' Our ambition is clear: to ascend as a formidable presence in the machine tool industry.
With formidable R & D prowess, Dalian Zhide CNC perpetually innovates to bring forth advanced CNC machine tools. Our production process is executed with meticulous craftsmanship, complemented by a comprehensive service system providing holistic, one-stop solutions for our clientele. Our credentials include numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification certification-testaments to our adherence to international standards and the impeccable quality of our products.
Our company is fortified by three pivotal centers: The Machine Tool Application Center, which drives new product development and optimizes processes for mass-produced items; The Machine Tool Manufacturing Center, capable of designing and producing bespoke machine tools tailored to clients' specifications; and The Machine Tool Marketing and Service Center, which focuses on enhancing customer experiences, offering training, and ensuring swift provision of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is engineered with a high-rigidity, high-speed imported spindle and main castings made from high-strength, high-toughness Meehanite cast iron. Through a meticulous annealing process, stress is eliminated, ensuring the castings remain deformation-free over time, thereby providing a steadfast foundation for precision machining.
Boasting an ultra-wide, steel-shaped base with a symmetrically structured support system, the design effectively mitigates cutting stress, thereby enhancing the overall stability of the machine tool during operation. Incorporating imported super-load roller linear guides, the machine not only exhibits superior rigidity but also excels in high precision and robust heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a versatile powerhouse, adeptly serving a multitude of industries including automotive parts manufacturing, precision machinery processing, and aerospace component production. Capable of executing complex machining tasks such as milling, drilling, boring, and tapping, it delivers exceptional precision and efficiency. Whether dealing with small-batch precision parts or large-scale mass production components, the ZD - V855 rises to meet and exceed your expectations.
2.4 Unmatched After-sales Service
At Dalian Zhide CNC Technology Co., Ltd, we place paramount emphasis on delivering exemplary after-sales service. Our expert technical team is at your service 24/7, providing unwavering technical support. Should any issues arise with the High Precision CNC Machine Tool, our team is poised to respond swiftly, ensuring rapid and effective resolution. We also conduct regular maintenance checks to guarantee the enduring stability of the ZD-V855, minimizing downtime and significantly enhancing your production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD-V855 vertical machining center boasts remarkable compatibility with a diverse array of cutting-edge accessories and systems, amplifying its functionality and versatility. It can be outfitted with an automatic tool changer (ATC) that facilitates quick and precise tool swaps. This innovation not only diminishes machining duration but also boosts the efficiency of intricate operations requiring multiple tools. The ATC's substantial tool-holding capacity allows for a wide range of tools to be employed during a single machining process.
Furthermore, the machine seamlessly integrates with Zhide CNC's advanced MES digital production system. This system delivers a plethora of advantages, reducing operator labor intensity and skill demands. It features in-machine probe automatic measurement, ensuring uniform product quality. The MES system empowers you with adaptable machining sequence adjustments, effortless accommodation of urgent tasks, and real-time access to equipment operation statistics. It supports a flexible processing mode for mixed-line production of various products, permitting concurrent off-line clamping and in-machine cutting to optimize equipment utilization.
2.6 Precision-Oriented Design Features
To achieve unparalleled machining precision, the ZD-V855 incorporates a suite of precision-oriented design features. Its high-precision spindle, paired with an advanced drive system, guarantees precise positioning and smooth rotation. The X, Y, and Z axes are equipped with premium ball screws and linear guides, pre-stretched to mitigate backlash and enhance repeat positioning accuracy. This ensures that the machine consistently produces components meeting the most stringent industry quality standards.
The ZD-V855 is also equipped with an intricately designed cooling and lubrication system. The cooling mechanism efficiently dispels heat generated during machining, preventing thermal distortion and preserving workpiece accuracy. The lubrication system ensures seamless axis movement, reducing friction and wear, further contributing to the machine's long-term precision and reliability.
2.7 Cost-effectiveness and Return on Investment
Opting for the ZD-V855 vertical machining center represents a highly cost-effective investment. Its superior performance capabilities empower you to boost production efficiency, slash unit production costs, and elevate overall productivity. Thanks to its robust durability and minimal maintenance needs, you can reduce downtime and repair expenses throughout the machine's lifecycle.
The ZD-V855's proficiency in managing intricate machining tasks internally also curtails the necessity for outsourcing, conserving both time and financial resources. Over time, the ZD-V855 will not only fulfill your present machining requirements but also secure your competitive edge in the global market by facilitating the efficient production of high-quality products.
2.8 Customization Options Tailored to Your Needs
Recognizing that each manufacturing operation possesses distinct needs, we provide a myriad of customization options for the ZD-V855 vertical machining center. Whether your goal is to optimize the machine for specific workpieces, integrate it into an existing production line, or augment its capabilities for a particular industry application, our team of specialists is ready to assist.
For instance, we can tailor the spindle speed and torque to align with the specific materials and machining processes you regularly encounter. If your work involves hard metals necessitating high-power cutting, we can adjust the spindle to deliver requisite force while preserving precision. Additionally, we can modify the tooling setup, such as incorporating specialized tool holders or expanding the tool magazine capacity, to suit your unique machining demands.
We extend customization options in the realm of automation as well. If your objective is to enhance productivity through increased automation, we can install robotic loading and unloading systems, conveyor belts, or other automated material-handling equipment. This not only diminishes manual labor but also enhances the consistency and efficiency of your production process.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is a marvel of ergonomic engineering, crafted to enhance operator ease. Its interface is remarkably intuitive, offering a seamless navigation experience, even for beginners. The control panel showcases a large, crisp high-resolution display, ensuring operators have instant access to crucial machining information. From real-time status updates to detailed tool paths and error alerts, every piece of data is effortlessly accessible, empowering operators to perform with confidence and precision.
We are dedicated to maximizing your mastery over the ZD - V855, providing extensive training support to ensure your team excels. Our comprehensive programs encompass the full spectrum of machine operation, from initial setup and programming basics to sophisticated machining strategies. Whether you prefer on-site training at your location or flexible online sessions, our seasoned trainers are ready to accommodate. With their vast expertise, they address all queries, transforming your operators into proficient, confident users of the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 commands a stellar reputation in the marketplace, celebrated for its unparalleled performance. Trusted by a multitude of manufacturers worldwide, this vertical machining center has fortified the efficiency, quality, and competitive edge of diverse industries. Feedback from our clientele heralds significant boosts in production capabilities, underscoring the ZD - V855's transformative impact.
Here are some glowing testimonials from our delighted customers:
- "The ZD - V855 has revolutionized our production, elevating machining precision to unprecedented levels. We now produce parts with exacting tolerances, unlocking opportunities we once deemed unreachable." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is truly a powerhouse in our operations. Its smooth functionality and exceptional reliability are complemented by Zhide CNC's exemplary after-sales support. Their swift, effective resolutions ensure our continuous productivity." - [Customer Name 2], Automotive Parts Manufacturer.
These commendations affirm the superior quality and performance of the ZD - V855, and we are confident that you, too, will reap these remarkable advantages.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Embrace the future of manufacturing with the ZD - V855, adeptly designed to integrate with Industry 4.0 innovations. Equipped with cutting-edge connectivity, this machine seamlessly communicates with other systems, sensors, and enterprise networks, fostering a smart manufacturing environment. This integration offers real-time data collection and analysis, delivering critical insights into your production workflows.
Imagine synchronizing machining tasks with your production schedule through advanced software integration. This seamless alignment optimizes resource allocation and curtails downtime. Monitor vital KPIs like spindle utilization and tool wear remotely via a secure web interface. Embrace this data-driven manufacturing approach to pinpoint areas for enhancement, while predictive maintenance capabilities minimize unexpected interruptions and downtime costs.
Moreover, the ZD - V855 can become a cornerstone of your interconnected smart factory, collaborating dynamically with other machines to realize collective manufacturing objectives. For example, should a tool shortage arise, it can autonomously communicate with a centralized storage system for swift replenishment, ensuring uninterrupted production.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is unwavering, and the ZD - V855 epitomizes this ethos. Designed to maximize energy efficiency without sacrificing performance, its innovative spindle drive and power management systems reduce electricity consumption, lowering both operational costs and environmental impact.
Our cooling and lubrication systems prioritize eco-friendliness, utilizing biodegradable coolants and lubricants that tread lightly on the environment. The machine's lifecycle design promotes easy component recycling, upholding a circular economy and minimizing waste, affirming our dedication to eco-conscious manufacturing.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is not merely about addressing your current manufacturing needs; it's about strategically equipping your operations for the future. As the landscape of technology continually advances and manufacturing complexities increase, the ZD - V855 is designed for seamless integration with cutting-edge software and hardware developments. This ensures that your operations are always aligned with the forefront of innovation.
Our dedicated R & D team tirelessly enhances the machine's capabilities, offering routine software updates that introduce avant-garde features and optimize performance. These updates could potentially incorporate sophisticated machining algorithms to achieve unprecedented precision or improve interoperability with the latest manufacturing technologies, ensuring your operations are always a step ahead.
Moreover, the ZD - V855's modular design facilitates effortless hardware upgrades. Whether you're enhancing the spindle for increased velocity, integrating additional axes for intricate machining tasks, or substituting components with more sophisticated alternatives, this adaptable machine empowers you to maintain a competitive edge in the industry.
We firmly assert that the ZD - V855 vertical machining center is a holistic solution tailored for contemporary manufacturing. It amalgamates high-end features, expansive customization options, and an unwavering commitment to quality and sustainability, making it the quintessential choice for manufacturers aspiring to elevate their operations. We are eager to collaborate with you to reach your manufacturing aspirations. Should you have any inquiries or wish to deliberate on your specific needs, please feel free to contact us.
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