Fully Automated Machining with Built-in Gantry Manipulator for Precision

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits that set our Fully Automated Machining with Built-in Gantry Manipulator for Precision apart from the rest. Dalian Zhide CNC Technology Co., Ltd proudly presents a cutting-edge solution that combines state-of-the-art technology with precision engineering. Our product offers superior efficiency, seamless automation, and unmatched precision, ensuring your production processes are both streamlined and enhanced. Experience the future of machining with a system designed to revolutionize your workflow and deliver exceptional results every time.

Product Description

Detailed Photos

 

• High-precision Processing Guarantee: Our integrally cast low-center-of-gravity bed offers steadfast stability, minimizing vibrations during operations, while our meticulously crafted motion mechanism ensures impeccable fitment of all components. Our distinctive structure and control methods expertly manage thermal displacement. Experience unmatched accuracy with spindle end/radius runout precision at 0.002mm and positioning accuracy at 0.003mm, meeting even the most stringent precision machining demands.

• Highly Automated Integration: Featuring an integrated feeding and loading/unloading manipulator, our system revolutionizes automation for both mass production and versatile small-batch processing. Experience enhanced efficiency and significantly reduced labor costs. Choose our optional fully automated production line, capable of supporting up to 10 machine tools, for seamless line grouping and unmanned processing. Empower a single operator to efficiently manage multiple devices, driving exceptional cost reduction and efficiency.
• High Configuration and Stability: With imported pneumatic components guaranteeing reliability and stability, our machine is powered by the renowned Mitsubishi system from Japan. Select from controllers like the Mitsubishi EB0/M8D, featuring an A2-4 interface for rapid computation and precise control. The addition of a TK wire cup guide rail and imported servo turret elevates processing accuracy and machine rigidity, ensuring unparalleled performance.
• Flexible Combination and Customization: Tailor our automatic loading and unloading system to your specific production needs with flexible combinations like an automatic bar feeder. Enjoy an array of optional functions including automatic flipping, oil-water separation, online detection, and tool breakage detection. Customize to match your unique process requirements, enhancing the equipment's versatility and adaptability to any production challenge.
• Full Protection and Stable Operation: Featuring high-quality internal protection and an outer sheet metal cover, our machine isolates the processing area to prevent chip and coolant splatter, ensuring secure and reliable machining. The automatic lubrication system performs regular and precise lubrication of all moving parts, minimizing wear and ensuring the machine's stable, long-lasting operation.

Application Fields

• Automotive Parts Processing: Precisely crafted for automotive components including engines, transmissions, and chassis elements like shafts, discs, and gears, our machine meets the automotive industry's stringent demands for both high precision and efficiency.
• Aerospace Parts Processing: Ideal for aerospace precision parts, our machine adeptly handles complex components such as aircraft engine blades, landing gear elements, and aerospace pipes, maintaining exceptional processing accuracy and part quality.
• Electronic Equipment Parts Processing: Expert in machining small precision parts for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers, fulfilling the electronics industry's need for high-precision and superior surface quality.
• Medical Device Parts Processing: Perfectly suited for precision medical device components such as surgical instruments, implants, and device casings, our machine ensures the utmost safety and reliability in the medical field.

After-sales Service

• Installation and Commissioning: Our professional technicians provide comprehensive installation and commissioning services, ensuring your equipment functions flawlessly from day one.
• Training Service: Offering in-depth operation and maintenance training, we equip your operators with the knowledge to maximize equipment efficiency and longevity.
• Warranty Service: Enjoy peace of mind with our warranty service, covering free repairs or parts replacement for quality-related issues during the warranty period.
• Maintenance Service: Create an impeccable after-sales service network. Swiftly respond to any user maintenance requests, ensuring rapid and efficient service delivery. This approach minimizes equipment downtime, guaranteeing seamless operation and ultimate satisfaction.
• Spare Parts Supply: Maintain a robust inventory of original factory spare parts, ensuring prompt and precise replacement services for users. This guarantees the smooth and consistent operation of your machinery, fostering reliability and peace of mind.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -