Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, a masterpiece from Dalian ZHIDECNC Technology Co., Ltd, represents the zenith of high-performance machine tool engineering. This state-of-the-art center harmoniously blends advanced design principles with cutting-edge manufacturing processes to deliver unmatched precision, formidable rigidity, and unrivaled efficiency. Tailored for the mass production of intricate components, it is indispensable in a myriad of industries, including automotive manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems. Its unparalleled capabilities make it a cornerstone of modern industrial production.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- This center is outfitted with dual high-speed spindles that enable simultaneous processing of two identical parts, significantly amplifying productivity. This dual-spindle capability slashes production time, effortlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine ensures lightning-fast tool changes with remarkable stability. With a 24 * 2 tool capacity (dual-gripper tool magazine), it supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), alongside a maximum weight of 8kg. Experience swift tool change times of just 1.6 seconds, reducing downtime and boosting processing efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Incorporating linear guides for the X/Y/Z1/Z2 axes, the machine achieves rapid traverse speeds of up to 48m/min. With exceptional positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it ensures exact positioning and impeccable motion control throughout each processing stage.
- High-Precision Spindle
- Spindle 1 and Spindle 2 are meticulously engineered for superior performance, achieving speeds of 8000rpm (belt drive) and 12000rpm (direct drive), subject to the drive mode. Complemented by a BT40 spindle taper, they deliver swift, precise cutting across the machining spectrum.
- Stable Structural Design
- Crafted with a focus on excellence, the machine's structure employs premium materials, ensuring notable rigidity and stability, minimizing vibrations and deformations during operations. This commitment to structural integrity guarantees consistent accuracy and exceptional production quality.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Equipped with a customized Mitsubishi system, the machine excels in dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock facilitate multi-axis linkage machining for complex components, catering to a diverse array of processing needs.
- Center Water-out and High-Pressure System
- The four-axis lead screw is designed with a center water-out and high-pressure system, efficiently cooling both tool and workpiece during operations. This ensures unwavering processing accuracy and promotes efficient chip removal, elevating the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to WorktableDual Spindles: 90 - 630mm
- Relative Distance between Dual Spindles: An ample 500mm, offering flexibility and versatility in a variety of machining tasks.
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Experience the best of both worlds with spindle speeds up to 8000rpm for belt-driven and a remarkable 12000rpm with direct drive.
- Spindle Taper: BT40, ensuring superior tooling compatibility and precision.
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Achieve lightning-fast operations with speeds reaching 48m/min.
- Positioning Accuracy: With an impressive precision of 0.005mm, meet your exacting accuracy standards effortlessly.
- Repeat Positioning Accuracy: Ensuring reliability with excellent repeat positioning accuracy of 0.003mm.
- Cutting Feed: Versatile cutting capabilities ranging from 0 - 10000mm/min to suit all your needs.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: Equipped with a 24 * 2 dual-gripper tool magazine, maximizing efficiency and productivity.
- Maximum Tool Diameter (Full Tool): Accommodates tools up to 80mm, facilitating robust machining tasks.
- Maximum Tool Diameter (Adjacent Tool): With a generous capacity up to 160mm, maintain versatility with adjacent tools.
- Maximum Tool Weight: Capable of handling tool weights up to 8kg, ensuring reliable performance.
- Tool Change Time: Superb efficiency with a rapid tool change time of just 1.6 seconds.
(VI) System Configuration
- System: Powered by the Mitsubishi/New Generation system, providing cutting-edge technology and seamless integration.
(VII) Other Parameters
- Spindle Motor Power: Robust 11 * 2Kw, delivering powerful and consistent performance.
- X/Y/Z1/Z2 Three-axis Motor Power: Engineered with precision, offering 2.0/2.0/3.0/3.0Kw for each axis, ensuring optimal functionality.
- Machine Weight: A solid 6800kg, reflecting its robust construction and durable design.
- Machine Size: Compact yet powerful, with dimensions of 2800 * 2800 * 2650mm, suited for various industrial spaces.
IV. Application Industries
- Automotive Parts Manufacturing: Perfect for high-precision processing of automotive engines, transmissions, and more, enhancing efficiency and product quality.
- Construction Machinery Industry: Expertly processes structural parts, ensuring accuracy and strength, meeting industry demands.
- Aerospace Field: Ideal for manufacturing precision parts like aero-engine blades, fulfilling aerospace industry performance requirements.
- Electronics Industry: Tailored for producing electronic equipment components like housings and heat sinks, ensuring precision and efficiency.
- Pneumatic and Hydraulic Industry: Designed for creating pneumatic and hydraulic components, ensuring product accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. shines as a paragon of innovation and excellence within the CNC machine tool sector, seamlessly unifying research & development, production, sales, and unparalleled service. With an unwavering dedication to superior craftsmanship and precision, Dalian ZHIDECNC is celebrated for its formidable R&D prowess, masterful manufacturing methodologies, and a robust service infrastructure. The company proudly boasts numerous national patent certifications, the esteemed ISO9001 international quality certification, and the highly coveted EU CE qualification. Through collaborative technical research ventures with distinguished international machine tool manufacturers and strategic partnerships with prominent universities, Dalian ZHIDECNC continues to redefine the frontiers of innovation.Embodying a visionary approach to the evolution of CNC precision machine tools, Dalian ZHIDECNC is unwavering in its resolve to provide state-of-the-art intelligent and unmanned technical solutions. Our mission is to engineer superior machine tool products that offer unparalleled quality, crafting exceptional value for our esteemed users, thereby revolutionizing the industry.
Choose the ZD-G500 dual-spindle vertical machining center to access a world of high-performance, precision-driven, and reliable processing capabilities. Experience the comprehensive, top-tier service that Dalian ZHIDECNC is renowned for, and feel the warm welcome extended to inquiries and purchases from our esteemed international patrons!
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