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ZD-65GY Machining Center: The Pinnacle of High-Performance Precision Engineering
The ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd. epitomizes the perfect blend of cutting-edge technology and artisanal craftsmanship. This sophisticated machine tool provides exceptionally efficient and precise solutions, perfectly meeting the multifaceted processing demands across a wide variety of industries.
Unparalleled Machining Power for Optimal Performance
- Expansive Worktable with Robust Load-Bearing Capabilities: Featuring a generous worktable measuring 700×420mm and capable of supporting loads up to 400kg, this machine is exquisitely designed to accommodate a diverse array of moderately sized workpieces. Its robust stability makes it ideal for intricate machining processes such as milling and drilling, ensuring unwavering performance in manufacturing mechanical parts, structural components, and disc elements that require secure placement.
- Comprehensive Stroke Range for Versatile Machining Applications: With an X-axis stroke of 620mm, Y-axis stroke of 420mm, and Z-axis stroke of 330mm, this machine is ingeniously engineered to masterfully handle complex-shaped parts. Its expansive stroke capabilities enable meticulous machining of deep cavities, multi-angle contours, and diverse positioning of holes, ensuring precision and adaptability especially in mold fabrication.
Precision-Driven Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- State-of-the-Art Spindle System for Unsurpassed Accuracy: Outfitted with a BT30 spindle reaching speeds up to a remarkable 18,000rpm, the direct drive mechanism ensures minimal transmission error, maintaining superb precision even at elevated rotational speeds. This high-precision spindle guarantees precise cutter engagement, leading to superior surface finishes and exceptional dimensional accuracy, crucial for key components of precision mechanical parts like shaft journals and disc end faces.
- High-Precision Axis System with Superior Positioning Precision: Incorporating high-precision ball screws and linear guides across the X, Y, and Z axes, together with advanced assembly technology, this machine achieves positioning precision as fine as 0.005mm. This level of precision is indispensable when machining elements with stringent positional accuracy demands, such as circuit board mounting holes and mechanical part positioning features, delivering exceptional repeatability and consistency.
Cutting-Edge CNC System for Enhanced Machining Efficiency
- Robust CNC System Elevates Machining Efficiency to New Heights: Employing the renowned Mitsubishi/Syntec CNC systems, acclaimed for their formidable computational prowess and extensive function libraries, this CNC system boasts a highly user-friendly interface that simplifies operation and programming. The CNC system excels in supporting advanced functionalities like high-speed precision machining and three-dimensional cutter compensation, optimizing machining processes for parts with intricate geometries, such as those in the automotive and aerospace sectors, while enhancing efficiency and precision.
Enduring Stability with a Fortified Machine Tool Structure
- Premium Castings and Precision Treatment for Structural Integrity: The machine's primary components are crafted from premium castings that undergo meticulous aging to effectively dissipate internal stress. This robust casting structure guarantees remarkable rigidity and stability, crucial for resisting deformation over prolonged use and maintaining machining accuracy. Particularly in mass production scenarios, this steadfast structure ensures sustained precision and high-level performance over extended periods.
- Optimized Layout and Reinforcement Design Elevate Performance to New Heights: The ZD-65GY proudly boasts a meticulously crafted structure, wherein every component is seamlessly integrated for optimal performance. Key areas such as the column and bed are fortified with robust reinforcing ribs, significantly enhancing machine rigidity and minimizing vibration during operation. A sophisticated heat dissipation channel design effectively mitigates thermal deformation, ensuring consistent machining precision. This thoughtful engineering guarantees that the machine delivers unwavering performance across varied working conditions.
Versatile Configuration Options for Tailored Solutions
- Comprehensive Tool System Adapts to Diverse Machining Processes: The ZD-65GY is ingeniously designed to be compatible with the versatile BT30 tool system. This compatibility grants you access to an array of precision tools, including milling cutters, drills, and taps, each perfectly suited for specific machining tasks. Such adaptability empowers the ZD-65GY to expertly execute a broad spectrum of processes, from face milling and contour milling to drilling and tapping, thereby meeting the intricate demands of various industries and components. No matter the shape or composition of the material, users can seamlessly choose the optimal tools to achieve efficient, reliable, and effective machining results.
- Enhanced Automation Options: Elevate Your Production Efficiency to New Heights: Discover a comprehensive suite of automation solutions designed to revolutionize your production efficiency. With advanced systems for automated loading and unloading, alongside state-of-the-art automatic tool changers, your mass production capabilities will soar. Experience the seamless synchronization between these cutting-edge automation tools and the machine tool itself, resulting in dramatically accelerated throughput and significantly reduced labor costs. The automatic tool changer is the essence of streamlining your machining process, slashing auxiliary time and substantially boosting overall operational efficiency, ensuring your production line operates at peak performance levels.
Dependable Quality Assurance: Foundation for Unwavering Performance You Can Trust
- Rigorous Quality Inspection: Ensuring Uncompromising Standards of Excellence: At Dalian Zhide Numerical Control Technology Co., Ltd., we uphold a stringent quality inspection process for the ZD-65GY, ensuring each machine meets superior standards. Our thorough protocol involves meticulous screening and inspection of raw materials, precision-verifying checks during parts processing, and comprehensive performance evaluations after assembly. Every phase receives detailed scrutiny to maintain excellence. For example, after spindle assembly, the component undergoes rigorous dynamic balance and precision tests, confirming it aligns with our utmost quality benchmarks. This commitment ensures our machines deliver the high performance and reliability you expect.
- Comprehensive After-Sales Service: Guaranteeing Unrivaled User Satisfaction: Our exceptional after-sales service team is dedicated to providing extensive technical support and service tailored to your needs. During installation and commissioning, our experts offer on-site guidance to ensure seamless setup and optimal functionality of your equipment. We offer thorough user training to equip operators with essential skills in machine operation and maintenance. In the event maintenance is needed, our team is committed to addressing issues promptly, delivering swift and effective service to ensure uninterrupted production. Regular customer visits are conducted to gather valuable feedback, fostering continuous enhancement of our products and services.
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