Discover the Pinnacle of Precision Machining with Zhide CNC's ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a distinguished authority in CNC machine tool innovation, integrating R & D, production, sales, and service seamlessly. Since our inception in 2011, our guiding principle of "striving for excellence and pursuing superiority" propels us to become a formidable presence in the machine tool industry.
Our formidable R & D strength drives relentless innovation, ushering in cutting-edge CNC machine tools. Crafted with meticulous precision, we offer an extensive service framework to deliver comprehensive customer solutions. Our numerous national patent technology certifications, alongside ISO9001 international quality system and EU CE qualifications, affirm our commitment to global standards and reliability.
Our company is anchored by three pivotal centers: the Machine Tool Application Center, which leads new product innovation and process refinement for mass-production; the Machine Tool Manufacturing Center, which designs and creates tailor-made machine tools to meet unique customer specifications; and the Machine Tool Marketing and Service Center, enhancing customer interactions, providing training, and ensuring rapid delivery of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center features a high-rigidity, high-speed imported spindle. Its primary castings are crafted from high-strength Meehanite cast iron, and undergo stress-relief annealing to ensure long-lasting deformation resistance, offering a steadfast foundation for precision machining.
With an ultra-wide, steel-designed base and symmetrical support framework, the machine effectively dissipates cutting stress, enhancing operational stability. The inclusion of imported super-load roller linear guides endows the center with remarkable rigidity, precision, and impressive heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 showcases versatility with extensive applications across industries like automotive parts production, precision machinery processing, and aerospace component manufacturing. It masters complex machining tasks such as milling, drilling, boring, and tapping with high precision and efficiency. Be it small-batch precision parts or large-scale mass-production components, the ZD - V855 is built to exceed your requirements.
2.4 Unmatched After-sales Service
At Zhide CNC, we are devoted to providing unparalleled after-sales service, ensuring our esteemed customers benefit from our seamless support system. Our professional technical team is available around-the-clock to offer immediate assistance. In the unlikely event of any machine tool issues, our experts respond promptly and resolve them efficiently. Additionally, we provide routine maintenance services for the ZD-V855, fostering long-term stability and reliability, helping you maximize production efficiency and reduce downtime.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a pinnacle of modern engineering, showcasing a remarkable synergy with a vast array of advanced accessories and systems. This exceptional integration amplifies its functionality and versatility, making it a formidable asset in any machining operation. Its standout feature, the automatic tool changer (ATC), facilitates ultra-rapid, precise tool swaps, dramatically slashing machining time. This transformative enhancement propels the efficiency of intricate operations that require a diverse range of toolsets. The ATC's generous tool capacity accommodates a wide spectrum of tools within a single machining cycle, ensuring unparalleled operational adaptability.
Furthermore, the ZD - V855 seamlessly integrates with Zhide CNC's state-of-the-art MES digital production system. This groundbreaking system provides unmatched advantages, significantly reducing operator labor intensity and lowering skill barriers. It incorporates an in-machine probe for automatic measurement, ensuring consistent top-tier product quality. The MES system empowers you with the flexibility to adjust machining sequences dynamically, manage urgent task insertions effortlessly, and access real-time equipment operation statistics. Supporting a versatile processing mode, it facilitates mixed-line production of diverse products, enabling concurrent off-line clamping and in-machine cutting, thereby optimizing equipment utilization to its maximum potential.
2.6 Precision - Oriented Design Features
The ZD - V855 is meticulously engineered with a focus on precision-oriented design features that deliver exceptional machining accuracy. Its high-precision spindle, combined with an advanced drive system, ensures precise positioning and seamless rotation. The X, Y, and Z axes are fitted with top-tier ball screws and linear guides, pre-stretched to minimize backlash and enhance repeat positioning accuracy. This guarantees the machine consistently crafts parts with tight tolerances, meeting the industry's most rigorous quality standards.
Our precisely engineered cooling and lubrication system is pivotal in maintaining machining precision. The cooling system efficiently dissipates heat generated during operations, preventing thermal deformation and safeguarding workpiece accuracy. Simultaneously, the lubrication system ensures smooth axis movements, reducing friction and wear, thereby enhancing the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Choosing the ZD - V855 vertical machining center is a strategic and cost-effective investment. Its outstanding performance capabilities not only boost production efficiency but also lower costs per unit, enhancing overall productivity. With its robust design and minimal maintenance requirements, you can greatly reduce downtime and repair expenses over its lifespan, optimizing your return on investment.
The ZD - V855 excels in executing complex machining tasks internally, reducing the reliance on outsourcing and saving both time and resources. This investment not only caters to your current machining demands but also strategically positions you in the global market, empowering you to produce superior-quality products with heightened efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing operation has unique specifications, we offer a comprehensive range of customization options for the ZD - V855 vertical machining center. Whether it's optimizing the machine for specific workpiece types, seamlessly integrating it into existing production lines, or enhancing its capabilities for particular industry applications, our team of experts is dedicated to helping you reach your distinct goals.
Our customization offerings include adjusting spindle speed and torque to match the materials and machining processes you frequently encounter. For operations involving hard metals requiring high-power cutting, we customize the spindle for the necessary force while maintaining precision. Additionally, we tailor tooling configurations, such as incorporating specialized tool holders or expanding tool magazine capacity, to meet your unique machining requirements.
We also specialize in automation customization. Should you wish to enhance productivity through increased automation, we offer solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only reduce manual labor but also elevate the consistency and efficiency of your production processes, driving operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is masterfully designed with user convenience at its core. Its control panel is not only intuitive but also exceptionally easy to navigate, even for those with minimal experience. Featuring a large, high-resolution display, it provides crystal-clear information about the machining process, including real-time status updates, precise tool paths, and vital error messages.
To empower you and your team to unlock the full potential of the ZD - V855, we offer unrivaled training support. Our extensive training programs cover everything from the basics of setup and programming to the intricacies of advanced machining techniques. Whether you prefer personalized on-site training at your facility or flexible online sessions, we've got you covered. Our trainers, brimming with vast expertise, are poised to address your every question, ensuring your operators become not just competent but masters of the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center is a beacon of excellence in the industry. Embraced by a plethora of manufacturing firms across the globe, it has revolutionized production landscapes across various sectors. Our clients consistently report remarkable enhancements in production efficiency, superior product quality, and an elevated competitive edge, all thanks to the ZD - V855.
Here are some testimonials from our delighted customers:
- "Since integrating the ZD - V855, our machining accuracy has soared, achieving part tolerances once thought impossible, paving the way for new business opportunities." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a powerhouse, delivering seamless, reliable performance. The after-sales support from Zhide CNC is unparalleled. Their swift and efficient resolutions are a lifeline whenever issues arise." - [Customer Name 2], Automotive Parts Manufacturer.
These outstanding testimonials are a testament to the extraordinary quality and performance of the ZD - V855. We are confident that you, too, will experience similar success when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
In perfect harmony with the Industry 4.0 revolution, the ZD - V855 vertical machining center is crafted for seamless integration into smart manufacturing ecosystems. Equipped with state-of-the-art connectivity features, it communicates effortlessly with other machines, sensors, and enterprise systems, enabling real-time data collection and analysis. This provides you with priceless insights into your production processes.
For instance, the machine can synchronize with production planning software, ensuring perfect alignment between machining operations and overall production schedules, optimizing resource allocation and minimizing idle time. By remotely monitoring key performance indicators like spindle utilization, cycle times, and tool wear through a secure web-based interface, you can pinpoint areas for improvement and enable predictive maintenance, reducing unexpected breakdowns and costly downtime.
Moreover, the ZD - V855 can effortlessly join a network of interconnected machines, creating a smart factory environment. In this setup, machines collaborate and share information to achieve collective production goals. For example, if a machine detects a tool shortage, it can automatically requisition a replacement from a centralized tool storage system, ensuring seamless operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is unwavering, and the ZD - V855 exemplifies our eco-conscious philosophy. Engineered to minimize energy consumption while maintaining stellar performance, its efficient spindle drive system and advanced power management features significantly reduce electricity use, cutting operational costs and your carbon footprint.
Our cooling and lubrication systems are crafted with environmental responsibility in mind. We utilize biodegradable coolants and lubricants that are gentle on the planet. Additionally, the machine's design simplifies the recycling of components at the end of its lifecycle, minimizing waste and promoting a circular economy.
2.13 Future-Proofing Your Manufacturing Operations
When you choose to invest in the ZD - V855, you're not simply meeting your current manufacturing needs; you're strategically securing the future of your operations. In a world where technology perpetually advances and manufacturing demands grow increasingly complex, the ZD - V855 is poised to evolve seamlessly. It can be easily upgraded with the latest software and hardware innovations, ensuring your production capabilities remain at the forefront of the industry.
Our passionate R & D team is relentlessly dedicated to elevating the performance and capabilities of our machines. We offer regular software updates that not only unveil a host of exciting new features but also dramatically enhance overall performance. Imagine future updates that could incorporate cutting-edge machining algorithms for unprecedented precision or harmonize seamlessly with the latest breakthroughs in emerging manufacturing technologies, keeping you ahead of the curve.
Moreover, the ZD - V855's innovative modular design facilitates effortless hardware upgrades. Whether your objective is to enhance the spindle for higher speeds, integrate additional axes for complex machining, or update components to the latest state-of-the-art versions, this machine seamlessly adapts to ensure you remain at the pinnacle of industry advancements.
We are confident that the ZD - V855 vertical machining center offers a comprehensive solution to modern manufacturing challenges. It represents an exquisite fusion of high-end features, extensive customization options, and a steadfast commitment to quality and sustainability, making it the ideal choice for manufacturers aiming to elevate their operations. We eagerly look forward to partnering with you on your journey toward achieving your manufacturing dreams. If you have any questions or would like to discuss your specific needs, please do not hesitate to reach out to us at any time.
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