ZD - C36 CNC Automatic Lathe
The following is a detailed explanation of the specific parameters of the ZD - C36 model automated CNC lathe:
Basic machine information
• Model: ZD - C36, this is the specific model identifier for this CNC lathe, used to distinguish it from other different models produced by the company.
• Weight: 2400kg (4800 jin), the relatively heavy weight indicates that the machine structure is solid and stable, effectively resisting vibrations and other interferences during processing, ensuring processing accuracy. At the same time, when moving and installing, appropriate handling equipment should be prepared according to this weight, and the carrying capacity of the installation site should be ensured to be sufficient.
Processing capabilities related
• Maximum processing diameter:
• The standard maximum processing diameter for bar materials is 34mm, which means that during normal processing of bar materials, the diameter cannot exceed 34 millimeters. If it exceeds this size, the machine may not be able to effectively complete the processing.
• The maximum processing diameter during automatic loading and unloading is 200mm/85mm, indicating that for different workpiece conditions, the maximum diameter that can be processed varies. For example, for a certain specific shape or requirement of the workpiece, the maximum can be processed up to 200mm, while another situation might be 85mm.
• Maximum processing length:
• Under normal circumstances, the maximum processing length is 120mm, that is, without using the automatic loading and unloading system, the longest workpiece that can be processed reaches 120 millimeters.
• The maximum processing length during automatic loading and unloading is 70mm. After enabling the automatic loading and unloading system, due to the characteristics of the system and other factors, the longest workpiece that can be processed is 70 millimeters.
CNC system part
• Controller: Using Mitsubishi E80/M80 (optional), these two controllers from Mitsubishi are relatively well-known and have good performance. You can choose the appropriate one according to specific needs to precisely control the processing process of the lathe.
• Interface: A2 - 4 interface, this interface is used for connection and communication with other devices, such as connecting external detection devices for real-time monitoring of the processing status, connecting with automated control systems to achieve more efficient automated production, etc.
• Spindle motor: The power is 3.7/5.5KW, and the power can be switched as needed. The lower power of 3.7KW may be suitable for some processing scenarios with relatively high precision requirements and low material cutting difficulty; the 5.5KW power is larger, and it can provide stronger power when processing hard and large workpieces, driving the spindle to drive the workpiece to rotate smoothly for cutting.
• Spindle speed: The range is 60 - 6000 rpm, and the speed can be flexibly adjusted. A low speed of about 60 rpm is suitable for processing large-diameter workpieces with high precision and surface roughness requirements, ensuring processing stability; a high speed of about 6000 rpm is conducive to processing small-diameter workpieces or quickly removing a large amount of material, improving processing efficiency.
Main spindle, tool turret, and travel aspects
• Main spindle:
• There are 8 stations, which means that the tool turret can install 8 different tools. During processing, the tools can be quickly switched through the turret for different process operations, improving processing efficiency.
• X-axis ball screw 3210, Z-axis ball screw 3210, the ball screw is a key component that controls the movement of the main spindle and tools, and its specifications affect the motion accuracy and stability.
• X-axis travel 145mm, controls the movement distance of the tool in the lateral direction (vertical to the main spindle axis), determining the size range of the workpiece in this direction, such as the depth of cut when turning the outer diameter of the workpiece, etc.
• Z-axis travel 145mm, controls the movement distance of the tool in the longitudinal direction (along the main spindle axis), plays a decisive role in the cutting position of the workpiece length direction, and also affects the maximum length of the workpiece that can be processed, etc.
Standard accessories
• Standard hydraulic chuck, hydraulic rotary cylinder, and a series of other accessories. The hydraulic chuck is used to clamp the workpiece, ensuring the workpiece is fixed on the main spindle; the hydraulic rotary cylinder works in conjunction with the hydraulic chuck to achieve its clamping, releasing, and other actions. The 8-station servo turret facilitates tool installation and switching; 2 boring tool holders and 8 tool clamping blocks are used to fix the tools; the cooling pump and cooling water tank are used for cooling the processing process; the full protection sheet metal ensures operational safety; the automatic lubrication system ensures good lubrication of various parts of the machine tool; the feeding manipulator and conveyor belt are used for automatic loading and unloading (if the automatic loading and unloading system is optional).
These parameters comprehensively demonstrate the performance, processing capabilities, and accessories of the ZD - C36 model automated CNC lathe, helping users accurately understand whether the machine tool meets their production and processing needs.
1. Using standard conveyor belt inlet and out, about 70 pieces;
2. The workpiece adopts the three claw clamp clamp, the clamp clamp holds the
maximum outer diameter, to meet the processing of the two sequence of clamping; 3. Processing process: conveyor belt supply- - - -one sequence processing- - - -online flip turn- - -two sequence processing- - -online detection
----Unloading to the conveyor belt;
4. Two processes and then the same equipment processing completed, unmanned automatic processing;
5. The equipment has its own online detection function, can be
monitored for the product processing process, found the size will immediately alarm;
1 small area, beautiful display for production management;
2 Integrated casting bed body, strong rigidity, high automatic running and closing efficiency;
3 High configuration, high precision, multifunction, high rigidity;
4 Line flip, online detection, one equipment can be processed two processes;
5 convenient for production group line, high degree of automation;
6 unmanned processing, one person can watch more than one, cost reduction and efficiency of the weapon ;
| standard layout |
order numbe
r |
Main Part Name
(Description ) |
ts |
brand |
quanti ty |
remarks |
| 1 |
lathe bed |
ZD-C36 |
Meehanna |
A |
|
| 2 |
numerical
control system |
Mitsubishi |
Mitsubishi |
A set |
|
| 3 |
Servo drive and electric motor |
HG-E153S-D48 |
Mitsubishi |
Two sets |
|
| 4 |
Spindle servo drive and
electric motor |
MY165-235CGDI2-01B000 /6 000 |
Mitsubishi |
A set |
|
| 5 |
lead screw |
3210 |
Japan
NSK/THK |
Articl e 2 |
|
| 6 |
lead rail |
30 / 35 rail (H, extended slide) |
Japan THK |
Two sets |
|
| 7 |
bearing |
Special support bearing for ball rod (P4) |
Japan NSK |
2 To |
|
| 8 |
main shaft bearing |
|
Japan NSK |
A set |
|
| 9 |
DOTA |
Servo horizontal type 8
station, with high pressure flushing |
|
A set |
|
High pressure
flushing system Cold moving
system
lube oil system
work light
The original electrical
Main pneumatic original
Mechanical
controller
Robotic hand servo system
band conveyor |
Gear pump + filter element /
/
LED, IP67 protection level /
/
AM401-CPU1608TP
MS1H1-75B30CB-A331Z
Oil-resistant and anti-aging conveyor belt |
ZD
river valley
Schneider et al
Japan SMC
Huichuan Huichuan
ZD |
A set A set A set
A set
A
batch of
A
batch of
A set
Two sets
A set |
Standard
/
intermedi ate slots |
order number |
parameter type |
parameter values |
1 |
Overall dimension of the whole line (length * width * height) |
1600*1700* 1950 |
| 2 |
Single CNC lathe weight |
About 2,400 KG |
| 3 |
Voltage / air pressure |
380V 50 HZ/ 0.6 Mpa |
Additional configuration for product proofing |
| order number |
Main Part Name
(Descript ion) |
ts |
brand |
quantity |
remarks |
| 1 |
cam-ring chuck |
5 Inch |
|
One |
|
| 2 |
Online flip |
Pneumatic,
displace ment |
|
A set |
|
| |
|
sensor |
|
|
|
| 3 |
Multichan nel
shunt mechan ism |
non-
standard |
|
A set |
|
| 4 |
online testing |
non-
standard |
|
A set |
|
| 5 |
hydraulic pressure station |
non-
standard |
|
A set |
|
| 6 |
Water out of
the
cente r of the
spind le |
non-
standard |
|
A set |
|
| 7 |
Product
proofin g tool fixture |
non-
standard |
|
A set |
|
Installation conditions of the machine tool supporting equipment
(1) Ambient temperature : -10~ 50ºC ;
(2) Relative humidity : 20%~75% ;
(3) Vibration : the vibration acceleration is less than 0.5g ;
(4) Power supply : 3-phase 380V ± 10 ;
(5) Voltage fluctuation range : ± 10% ;
(6) Frequency : 50 HZ ;
Gas source required :
above 0.6 Mpa ; acceptance criteria
1. details are as follows :
1, the appearance of the machine tool no rust paint , no three leakage phenomenon ,
safe and reliable , reasonable layout and clean and standard , convenient operation and maintenance;
2 . The machine tool is rigid and reliable , is in normal operation , and meets the requirements of this technical agreement;
3. Check the performance , function and machining accuracy of the machine tool , and meet the requirements of the technical agreement and drawings;
4, the machine tool continuously run for 2 hours without fault after the trial cutting processing ,
5. Continuously process 20 pieces , the starting rate of the machine tool is 100 , and meet the requirements of the technical agreement and acceptance product drawings .
6 , installation and debugging and final acceptance can be by telephone or video
guidance , the buyer received the machine and accessories shall timely notify the
supplier , and by telephone guidance to assist installation machine debugging , and
provide technical support to provide convenient conditions , and ensure the integrity of the attachment , if the buyer factory and other problems cannot installation , according to the factory date after a month shall be regarded as final acceptance;
After-sales service, training and delivery time
1. After-sales service and training services:
Warranty period for the machine tool after the acceptance of one year, one year for the machine tool for damage and fault free damage parts replacement, warranty human error caused by the cost of replacement parts, after the service, only charge parts cost, machine failure in 3 hours after receiving the repair information telephone response, in the telephone and video can not solve the problem, according to the current international situation, in convenient cases to provide home service, but all expenses borne by the personnel travel.
After the equipment is sent by the demander, the supplier shall send the relevant technical materials and video training for equipment training, installation and debugging,
2. Machine tool execution standard
GB/T16462.1-2007 "CNC lathe and turning center inspection conditions" part 1: horizontal machine tool geometric accuracy inspection and
GB/T16462.4-2007 "CNC lathe and turning Center inspection conditions"
Part 4: Positioning accuracy and repeated positioning accuracy inspection standard of linear rotation axis;
According to GB / T16462-1996 "CNC Lathes Precision Inspection" standard GB5226.1-2002 Mechanical safety. Mechanical and electrical equipment- -Part 1.
General technical conditions
| inspecting item |
Factory standard |
positioning accuracy |
X axle |
0.003 |
| Z axle |
0 003 |
Repeat
position in g accuracy |
X axle |
±0.002 |
| Z axle |
±0.002 |
Positive and negative
difference |
X axle |
±0.002 |
| Z axle |
±0.002 |
order
numbe
r |
name |
specifications and models |
q u a nt
it y |
|
|
|
| 1 |
chuck handle |
|
A set |
Put it in the
accessory box |
|
| 2 |
End face
knife seat |
|
A set |
Put it in
the machin e box |
|
| 3 |
Boring machine |
|
Three pieces |
Pu t it in the
accessory box |
| 4 |
Boring knife sleeve |
|
Each 1 piece |
Pu t it in the
accessory box |
| 5 |
Knife square combination press block |
|
Group 8 |
Pu t it in
the machine box |
| 6 |
parallels |
|
Pay 4 |
Pu t it in the
accessory box |
| 9 |
horizontal plate |
|
A set |
Pu t it in the
accessory box |
| 10 |
inner hexagon spanner |
|
Each 1 piece |
Pu t it in the
accessory box |
| 1 |
operating
in struction |
Mechanical part
(including
qualificatio
n
certificate and packing list) |
1 Book |
Pu t it in the
accessory box |
| 2 |
operating
in struction |
Electrical part |
1 Book |
Pu t it in the
accessory box |
| 3 |
System
operation manual |
|
1 Book |
Pu t it in the
accessory box |
| 4 |
System
maintenance manual |
|
1 Book |
Pu t it in the
accessory box |
| 5 |
The knife tower
instruction manual |
|
1 Book |
Pu t it in the
accessory box |
| 6 |
Card plate specific at i on |
|
1 Book |
Pu t it in the
accessory box |
| 7 |
Oil
cylinder
instruction manual |
|
1 Book |
Pu t it in the
accessory box |
Standard accessories
NO |
name Name |
Quantity is Quantity |
| 1. |
Back g r o u n d editi n g fu n ctio n Back g r o u n d edit |
1 set of One set |
| 2. |
Absol u te / i n c r eme n tal editi n g of Absol u te / i n c r eme n t ed it |
1 set of One set |
| 3. |
X-axisdiameter / radius input "X" axisdiameter / radius |
1 set of One set |
| 4. |
The decimal point is input to Decimal point inp ut |
1 set of One set |
| 5. |
Constant surface cutting speed control for Constant surface speed control |
1 set of One set |
| 6. |
Enter the tool offset value directly to the Direct inputof offset amount "A" |
1 set of One set |
| 7. |
Single fixed loop Cannedcycle turning |
1 set of One set |
| 8. |
Compound fixation back loop Multi repetitive cycles for turning |
1 set of One set |
| 9. |
Tip tip arc compensation Tool nose radius compensation |
1 set of One set |
| 10. |
Metric / metric conversion Switch Inch / metric conversion |
1 set of One set |
| 11. |
Tool wear setting is Tool geometry offset and tool wear offset |
1 set of One set |
| 12. |
G r aphical disp lay fu n ctio n Gr aphic disp lay |
1 set of One set |
| 13. |
Self- diag n ostic fu n ctio n Au tomatic diag n osis |
1 set of One set |
| 14. |
Return to the reference point / second reference point Reference / 2nd reference point retu rn |
1 set of One set |
| 15. |
The CF card socket is Interface CF card |
1 set of One set |
| 16. |
RS232 Interface, Interface RS-232 |
1 set of One set |
| 17. |
Processing time / quantity indicates functional Runhour / number ofparts dis play |
1 set of One set |
| 18. |
Fast moving overload Rapid traverse override |
1 set of One set |
| 19. |
Spring stylet device Collet Chuck |
1 set of One set |
| 20. |
The spindle Cs contr ol the spindle Cs contr ol |
1 set of One set |
| 21. |
Spindle orientation of the spindle positioning |
1 set of One set |
| 22. |
Hydraulic clamping mechanism, Hyd. clamping lever agencies |
1 set of One set |
| 23. |
The base base plate Tooling Plates |
1 set of One set |
| 24. |
Left unilateral tool seat Single holder (L) |
3 out of the three sea. |
| 25. |
Right unilateral tool seat Single holder (R) |
2 sets of two sea. |
| 26. |
Bred tool holder holder |
3 three sea |
| 27. |
Centralized lubrication unit Centralized lubrication device |
1 set of One set |
| 28. |
Cutting oil filtration unit Cutting oil ins tallation |
1 set of One set |
| 29. |
Working light, Work light |
1 set of One set |
| 30. |
Signal lamp (3 colors) Signal lamp (3 colors) |
1 set of One set |
| 31. |
C u tti n g oil ta n k : C u tti n g oil ta n k |
1 set of One set |
| 32. |
Gr oun d foot Bed plates |
1 set of One set |
| 33. |
tool Tool |
1 set of One set |
| 34. |
hydraulic pressure station |
1 set of One set |
| 35. |
2 years of Mitsubishi warranty period |
The 1-year one year |
Special matching
| 1, |
High-pressure pump system (connected system, code control) |
A set |
| 2, |
Electr ostatic oil mist collection system |
A set |
| 3, |
Turkey engineering for product processing (tool, drilling fixture, knife holder) |
A set |
| 4, |
Q u i lted ma n i p u lato r a u tomat ic o n l i n e s y stem |
A set |
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