Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a professional CNC machine tool enterprise dedicated to providing high-quality products and services. It is with great pride that I introduce to you our exceptional product - the ZD - V1160 Machining Center, designed to redefine excellence and efficiency in your operations.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Since our inception in 2011, Dalian Zhide CNC Technology Co., Ltd has committed itself to the innovation, production, and comprehensive service of CNC machine tools. Boasting a cutting-edge R & D team and state-of-the-art manufacturing equipment, we adhere to a stringent quality control system, earning prestigious certifications such as the ISO9001 international quality system and EU CE certifications. Our products are acclaimed in both domestic and international markets, empowering countless clients to enhance production efficiency and elevate product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is a masterclass in high-performance machining, adeptly tailored to satisfy the multifaceted demands of modern industry. Integrating supreme stability, unmatched precision, and robust processing power, it stands as the premier choice for sectors such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
Crafted from high-strength Meehanite cast iron, the ZD - V1160's vital components, including the bed, column, and saddle, undergo annealing treatment to mitigate internal stress. This process endows them with superior vibration absorption and enduring stability, which significantly diminishes the influence of cutting force on machining precision, ensuring steadfast performance even during high-speed, heavy-load operations.
3.2 Rigid Structure
Employing a robust box-type structure, the machine showcases exceptional rigidity and strength, with wide-span guide rails and large-diameter ball screws that guarantee smooth axis motion and precise positioning. The symmetrically arranged support structure further bolsters the machine's overall stability, empowering it to endure substantial cutting forces without compromising its form.
4. Technical Specifications
4.1 Worktable
- Size: Boasting a generous worktable size of 1200×600mm, the ZD - V1160 offers ample space to accommodate a variety of workpiece sizes, facilitating versatile machining operations.
- Load Capacity: With a formidable load capacity of 1000kg, it is adept at handling large, heavy-duty workpieces, making it ideal for extensive, demanding machining tasks.
- T - Slots: Equipped with T-slots of specified number, width, and pitch (please refer to the product manual for precise details), this worktable ensures secure and reliable clamping of workpieces and fixtures, enhancing operational safety and precision.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With an X-axis travel of 1100mm, the ZD - V1160 is engineered to provide extensive horizontal movement, catering to the processing needs of elongated workpieces with ease.
- Y - Axis Travel: The Y-axis travel of 610mm delivers ample room for front-to-back machining, accommodating workpieces of varying dimensions.
- Z - Axis Travel: The Z-axis travel extends to 610mm, effectively addressing the machining requirements for workpieces of diverse heights and contours.
- Fast - Moving Speed: Exhibiting a remarkable fast-moving speed of 36m/min across the X, Y, and Z axes, this capability significantly reduces non-cutting time, thereby enhancing overall production efficiency.
- Positioning Accuracy: The ZD - V1160 offers unparalleled precision, with each axis achieving a positioning accuracy of 0.004/300mm and a repeat positioning accuracy of ±0.002/300mm. This remarkable accuracy ensures that every workpiece is crafted to meet the most stringent standards, providing peace of mind and exceptional quality in all your machining projects.
4.3 Spindle
- Spindle Taper: The spindle of the ZD - V1160 proudly features a BT40/BT50 taper, allowing you to select the option that perfectly aligns with your specific requirements. This robust taper ensures a mighty clamping force, maintaining tool stability even during high-speed rotations, thereby guaranteeing flawless machining results.
- Spindle Speed: The versatile spindle speed range of 8000/10000 rpm (belt/direct-drive) adapts effortlessly to diverse machining processes and material types. For aluminum alloys, select a higher speed for an impeccable finish; whereas, for high-hardness alloy steel, a lower speed maintains tool integrity and superior machining quality, enhancing your production outcomes.
- Spindle Power: Equipped with a formidable 15/18.5KW spindle motor, the ZD - V1160 confidently powers through high-speed and heavy-duty cutting. This impressive spindle power allows efficient processing of a wide array of materials, including steel, cast iron, aluminum alloys, and non-metallic materials, elevating your manufacturing capabilities to new heights.
4.4 Tool System
- Tool Magazine Capacity: The ZD - V1160 boasts a tool magazine of substantial capacity (refer to the specific product manual for details), capable of storing multiple tools. This feature facilitates automatic tool changes during operations, significantly reducing tool change time and boosting production efficiency, ensuring that your manufacturing process remains swift and uninterrupted.
- Tool Change Time: With its impressively short tool change time (please consult the specific product manual for precise details), the ZD - V1160 ensures seamless transitions between varying machining processes, minimizing production downtime and enhancing operational fluidity.
5. Machining Capabilities
5.1 Milling
The ZD - V1160 excels in milling, showcasing its prowess in face, end, or contour milling with exceptional precision. Its high-speed spindle and precise axis control allow for the processing of intricate shapes with smooth, flawless surfaces and stringent dimensional accuracy. Whether milling a mold cavity or other complex components, this machine guarantees the highest quality results, meeting and exceeding your expectations.
5.2 Drilling
In drilling, the ZD - V1160 ensures impeccable hole perpendicularity and accuracy. Its high-torque spindle swiftly drives the drill bit through diverse materials, while precise axis positioning ensures conformance to specified design requirements. This precision is especially crucial for parts with multiple holes, such as engine blocks, ensuring reliable and consistent manufacturing outcomes.
5.3 Tapping
The ZD - V1160 demonstrates exceptional proficiency in tapping operations, delivering high-speed, accurate tapping performance. It maintains thread quality and pitch precision, adeptly handling both small and large-diameter threads with unparalleled stability, serving as a reliable asset in your machining arsenal.
6. Control System
Fitted with an advanced Mitsubishi/Fanuc control system of your choice, the ZD - V1160 streamlines operations with its intuitive user interface, easy-to-use programming capabilities, and high-speed processing. Offering automatic control, real-time monitoring, error diagnosis, and alarms, it simplifies machine operation and maintenance, empowering operators to achieve optimal performance effortlessly.
7. Optional Accessories
To tailor the ZD - V1160 to your unique processing needs, it offers an array of optional accessories, such as:
- Fourth - Axis Rotary Table: This exceptional accessory significantly expands the machining capabilities of the machine, empowering it to tackle complex curved surfaces and multi-faceted components with precision. For instance, when working on impellers, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes to achieve intricate blade surface machining with unparalleled accuracy.
- Cooling and Lubrication Systems: Our comprehensive range of cooling and lubrication systems is meticulously designed to ensure the machine operates flawlessly during machining. The high-pressure cooling system efficiently cools both the tool and workpiece, elevating surface quality while prolonging tool lifespan. Meanwhile, the automatic lubrication system ensures the smooth operation of every moving part, minimizing wear, tear, and maintenance expenses.
- Tool Monitoring System: This advanced system offers real-time surveillance of tool wear and breakage during machining. Upon detecting a tool failure, it promptly sends an alert, enabling operators to swiftly replace the tool, thereby preventing costly processing errors and material wastage.
8. After-Sales Service
Recognizing the pivotal role that after-sales service plays in your production, we have developed a comprehensive system designed to support you fully:
- Installation and Commissioning: Our expert technical team delivers on-site installation and commissioning services, ensuring your machine is operational at the earliest opportunity.
- Training: We offer extensive training programs for operators and maintenance personnel, equipping them with the skills needed to efficiently operate and maintain the machine.
- Warranty: The ZD-V1160 is backed by a [X]-month warranty period. Within this timeframe, any quality issues will be addressed with complimentary repairs or parts replacement.
- Technical Support: Our dedicated technical support team is available around the clock to answer queries and resolve issues. We also offer remote technical support via the Internet, ensuring we promptly address your needs.
9. Conclusion
The ZD-V1160 machining center stands as a high-performance, reliable machine tool. With its outstanding structural design, high-precision capabilities, and comprehensive after-sales services, it is the ideal choice to meet your manufacturing demands.
To tailor the perfect machining solution for you, we invite you to send us the engineering drawings of the parts you intend to process. This will allow us to assess your specific needs and propose the most suitable configurations and accessories for the ZD-V1160.
Should you have any queries or require additional details, please do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to work with you, aiding in your journey towards greater business success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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