ZD-65GY Machining Center: Elevate Your Operations with Superior High-Performance Machining
Introducing the ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd., a pinnacle of machine tool innovation. Seamlessly blending cutting-edge technology with masterful craftsmanship, this machine offers top-tier solutions that are both efficient and impeccably precise, catering to the diverse and demanding processing requisites of numerous industries.
Robust and Versatile Machining Powerhouse
- Expansive Worktable Design with Unmatched Load-Bearing Prowess: Boasting a worktable dimension of 700×420mm and a formidable load capacity of up to 400kg, this worktable is tailored for medium-sized workpieces, offering unwavering stability throughout machining operations. Whether tackling mechanical components, complex structural parts, or sizable disc items, the worktable ensures optimal placement and support for milling, drilling, and more.
- Comprehensive Stroke Range for Versatile Machining Solutions: With a 620mm X-axis stroke, a 420mm Y-axis stroke, and a 330mm Z-axis stroke, this machine excels in handling intricate, complex-shaped parts. Perfectly suited for mold making, it adeptly manages deep cavities, multi-angle contours, and intricate holes, ensuring precise cutter movement in all axes for unparalleled machining accuracy.
Uncompromising High-Precision Machining Excellence
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Precision Spindle System: The Cornerstone of Unmatched Machining Accuracy: Outfitted with a BT30 spindle reaching speeds up to 18,000rpm, its direct drive configuration slashes transmission errors, guaranteeing spindle precision at high velocities. This state-of-the-art spindle system elevates cutter precision, achieving superior surface finish and exceptional dimensional accuracy. Especially beneficial for critical precision tasks, it delivers minute tolerances and precise form and position control on components like shaft journals and disc ends.
- High-Precision Axis System: Ensuring Flawless Positioning Precision: Engineered with high-precision ball screws and linear guides on the X, Y, and Z axes, coupled with cutting-edge assembly techniques, each axis boasts a positioning accuracy of an impressive 0.005mm. Ideal for components requiring stringent position accuracy, such as circuit board mounting holes and mechanical part positioning, this system meticulously controls cutter placement, ensuring alignment precision. Furthermore, its outstanding repeat positioning proficiency guarantees consistency across repeated operations, maintaining uniformity in high-volume production.
State-of-the-Art CNC System: Your Gateway to Enhanced Efficiency
- Cutting-Edge CNC System: Revolutionizing Machining Efficiency: Featuring the renowned Mitsubishi/Syntec CNC system, celebrated for their robust computing capabilities and extensive functional instructions. With an easy-to-navigate interface, operators can effortlessly program and supervise machining procedures. The CNC system supports advanced operations, including high-speed precision machining, cutter radius compensation, and three-dimensional cutter compensation. Particularly advantageous for complex geometric shapes, such as automotive parts' unique surfaces and aerospace parts' intricate contours, this CNC system meticulously calculates cutter paths per design parameters, optimizing machining processes for heightened efficiency and precision.
Solid Machine Tool Structure: The Backbone of Stability
- Premium Quality Castings: A Testament to Long-Lasting Stability: Constructed with high-grade castings and rigorously aged to eradicate internal stress, the machine's structure offers exceptional rigidity and steadfast stability. This ensures resilience against deformation in prolonged operations, maintaining superior machining accuracy over extended periods. Essential for continuous mass production, the robust casting structure secures machining precision, safeguarding performance integrity throughout extensive runs.
- Ingeniously Crafted Layout and Robust Reinforcement Design Elevate Performance: The ZD-65GY boasts an exquisitely crafted overall structure layout, ensuring the components are immaculately aligned and seamlessly integrated. At crucial junctures, such as the column and the bed, the incorporation of reinforcing ribs significantly enhances the machine tool's rigidity and minimizes vibration during machining. Simultaneously, the thoughtfully engineered heat dissipation channels effectively mitigate the impact of thermal deformation on machining accuracy, guaranteeing the machine tool's unwavering performance across diverse environments.
Tailor-Made Configuration Options for Versatile Applications
- Dynamic Tool System Accommodates a Spectrum of Machining Processes: Optimized for the BT30 tool system, this machine tool empowers users with an array of tool choices, including milling cutters, drills, and taps, precisely tailored to specific machining requirements. The ZD-65GY excels in executing an extensive range of processes, such as face milling, contour milling, drilling, and tapping, addressing the diverse machining demands of various industries and components. For instance, when working with parts of varying materials and configurations, users can intuitively select the most appropriate tools for superior machining efficiency.
- Advanced Automation Configuration Augments Production Efficiency: With options like automation loading and unloading systems and an automatic tool changer, this machine elevates production efficiency in mass production settings. The flawless integration between automation equipment and the machine tool remarkably boosts efficiency and curtails labor expenses. The automatic tool changer enhances the automation spectrum of the machining process, slashing auxiliary time and significantly uplifting overall machining productivity.
Unwavering Commitment to Quality Assurance
- Meticulous Quality Inspection Protocols Uphold Excellence: Dalian Zhide Numerical Control Technology Co., Ltd. has instituted a rigorous quality inspection framework for the ZD-65GY's production. From the meticulous selection and examination of raw materials to precision assessments during parts processing and culminating in exhaustive performance evaluations post-assembly, every phase is stringently scrutinized. For example, the spindle undergoes rigorous dynamic balance and precision assessments post-assembly, ensuring it consistently meets top-tier quality and performance benchmarks.
- Comprehensive After-Sales Service System Ensures Seamless User Experience: A dedicated and professional after-sales service team stands ready to deliver holistic technical support and service. During the installation and commissioning phase, on-site guidance ensures accurate setup and flawless operation. Simultaneously, comprehensive operation training is provided, equipping operators with essential knowledge for proficient machine tool operation and maintenance. Throughout the equipment's lifespan, the after-sales team promptly addresses maintenance needs, delivering swift and effective services to maintain uninterrupted production. Additionally, regular user visits are conducted to gather feedback, continuously refining product and service quality.
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