Precision Automated Machining with Built-in Gantry Manipulator Technology

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits of our cutting-edge Precision Automated Machining, featuring the revolutionary Built-in Gantry Manipulator Technology. This state-of-the-art innovation promises to elevate your manufacturing precision to new heights, ensuring unparalleled efficiency and reliability in every operation. Experience the seamless integration of advanced engineering with Dalian Zhide CNC Technology Co., Ltd's commitment to excellence.

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience unparalleled stability and precision with our integrally cast, low-center-of-gravity bed, meticulously engineered to minimize vibrations during processing. Our expertly assembled motion mechanism ensures impeccable component fitment. Our unique structural design and advanced control techniques expertly manage thermal displacement, achieving an extraordinary spindle end/radius runout accuracy of 0.002mm and positioning accuracy of 0.003mm. These features are specifically tailored to exceed the exacting standards of precision parts manufacturing.

• Highly automated integration: Revolutionize your production lines with our innovative integrated feeding and loading/unloading manipulator, crafted for seamless automated operations in both mass production and small-batch multi-variety processing. This cutting-edge technology significantly enhances production efficiency and minimizes labor expenses. For those seeking the pinnacle of automation, our optional fully automated production line effortlessly supports up to 10 sets of machine tools, facilitating unmanned processing with ease. Empower a single operator to oversee multiple devices, dramatically reducing costs and amplifying productivity.
• High configuration and stability: Elevate your operations with our superior imported pneumatic components that promise unwavering reliability and consistent performance. Our system is fortified with Japan's Mitsubishi technology, with options for Mitsubishi EB0/M8D controllers, ensuring unmatched computational speed and precision control. Our use of the TK wire cup guide rail and imported servo turret enhances both processing accuracy and machine tool rigidity, providing a sophisticated and robust solution for your production needs.
• Flexible combination and customization: Tailor your operational processes with our adaptable automatic loading and unloading systems, including features like an automatic bar feeder. Our range of optional functions, such as automatic flipping, oil-water separation, online detection, and tool breakage detection, can be customized to match your unique procedural requirements, greatly enhancing the equipment's versatility and responsiveness to diverse production demands.
• Full protection and stable operation: Experience excellence in safety and reliability with our comprehensive internal protection and robust sheet metal outer cover, effectively isolating the processing area from external interferences and preventing chips and coolant splashes. Our state-of-the-art automatic lubrication system ensures each moving part is precisely lubricated at regular intervals, reducing wear and securing the machine tool's stable and smooth operation.

Application Fields

• Automotive parts processing: Our technology empowers the automotive industry by adeptly processing critical components like engines, transmissions, and chassis parts, encompassing shafts, discs, and gears. Our solutions meet the industry's stringent demands for precision and efficiency, ensuring superior quality in automotive parts production.
• Aerospace parts processing: Designed for excellence in aerospace manufacturing, our solution excels in crafting high-precision parts such as aircraft engine blades, landing gear components, and aerospace tubes. We guarantee the utmost accuracy and quality, crucial for the aerospace sector's demanding specifications.
• Electronic equipment parts processing: We specialize in the meticulous processing of small precision components for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers. Our solutions cater to the electronics industry's rigorous standards for high-precision and superior surface quality.
• Medical device parts processing: Our solutions are indispensable for the medical device industry, providing precision processing for surgical instruments, implants, and medical device casings. We ensure the highest safety and reliability standards are met, vital for medical applications.

After-sales Service

• Installation and commissioning: Benefit from our comprehensive installation and commissioning service, where our seasoned technicians meticulously set up and calibrate your equipment on-site, guaranteeing optimal performance and operational efficiency.
• Training service: We offer in-depth training programs covering equipment operation and maintenance, empowering your operators with the knowledge to maximize productivity and extend the service life of your investment.
• Warranty service: Enjoy peace of mind with our robust warranty service, providing complimentary repairs or part replacements within the warranty period for any defects arising from equipment quality issues.
• Maintenance service: Establish a comprehensive and impeccable after-sales service network that promptly addresses user maintenance demands. Deliver swift and highly efficient maintenance services, minimizing equipment downtime and maximizing productivity.
• Spare Parts Supply: Ensure a robust and ample supply of genuine factory spare parts. Offer users prompt and precise spare parts replacement services, guaranteeing the seamless and uninterrupted operation of the equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -