Product Description
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ZD-65GY Machining Center: The Pinnacle of High-Performance Precision Engineering
The ZD-65GY machining center from Dalian Zhide Numerical Control Technology Co., Ltd. epitomizes the fusion of cutting-edge technology and artisan craftsmanship. This sophisticated machine tool delivers exceptionally efficient and precise solutions, aptly addressing the multifaceted processing demands across various industries.
Unparalleled Machining Power for Optimal Performance
- Expansive Worktable with Robust Load-Bearing Capabilities: Featuring a generous worktable measuring 700×420mm and capable of supporting loads up to 400kg, this machine is designed to accommodate a variety of moderately sized workpieces. Its robust stability is ideal for intricate machining processes such as milling and drilling, ensuring reliable performance in manufacturing mechanical parts, structural components, and disc elements requiring secure placement.
- Comprehensive Stroke Range for Versatile Machining Applications: With an X-axis stroke of 620mm, Y-axis stroke of 420mm, and Z-axis stroke of 330mm, this machine tool is engineered to adeptly handle complex-shaped parts. Its expansive stroke capabilities allow for meticulous machining of deep cavities, multi-angle contours, and diverse positioning of holes, ensuring precision and adaptability especially in mold fabrication.
Precision-Driven Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- State-of-the-Art Spindle System for Unsurpassed Accuracy: Outfitted with a BT30 spindle reaching speeds up to 18,000rpm, the direct drive mechanism ensures minimal transmission error, maintaining superb precision even at high rotational speeds. This high-precision spindle guarantees precise cutter engagement, leading to superior surface finishes and exceptional dimensional accuracy, crucial for key components of precision mechanical parts like shaft journals and disc end faces.
- High-Precision Axis System with Superior Positioning Precision: Incorporating high-precision ball screws and linear guides across the X, Y, and Z axes, coupled with advanced assembly technology, this machine achieves positioning accuracy as fine as 0.005mm. This precision is indispensable when machining elements with stringent positional accuracy demands, such as circuit board mounting holes and mechanical part positioning features, delivering exceptional repeatability and consistency.
Cutting-Edge CNC System for Enhanced Machining Efficiency
- Robust CNC System Elevates Machining Efficiency to New Heights: Employing the renowned Mitsubishi/Syntec CNC systems, recognized for their formidable computational prowess and extensive function libraries, this system boasts a user-friendly interface that simplifies operation and programming. The CNC system excels in supporting advanced functionalities like high-speed precision machining and three-dimensional cutter compensation, optimizing machining processes for parts with intricate geometries, such as automotive and aerospace components, while enhancing efficiency and precision.
Enduring Stability with a Fortified Machine Tool Structure
- Premium Castings and Precision Treatment for Structural Integrity: The machine's primary components are constructed from premium castings that undergo aging to effectively dissipate internal stress. This robust casting structure ensures remarkable rigidity and stability, critical for resisting deformation over prolonged use and maintaining machining accuracy. Particularly in mass production scenarios, this steadfast structure guarantees sustained precision and high-level performance over time.
- Optimized Layout and Reinforcement Design Elevate Performance to New Heights: The ZD-65GY boasts a meticulously crafted structure, where every component is seamlessly integrated for optimal performance. Key areas such as the column and bed are fortified with robust reinforcing ribs, significantly enhancing machine rigidity and minimizing vibration during operation. A sophisticated heat dissipation channel design effectively mitigates thermal deformation, ensuring consistent machining precision. This thoughtful engineering guarantees that the machine delivers unwavering performance across varied working conditions.
Versatile Configuration Options for Tailored Solutions
- Comprehensive Tool System Adapts to Diverse Machining Processes: The ZD-65GY is compatible with the BT30 tool system, offering a versatile selection of tools including milling cutters, drills, and taps to suit specific machining tasks. This adaptability enables the machine to proficiently handle a wide array of processes such as face milling, contour milling, drilling, and tapping, catering to the multifaceted needs of various industries and components. Whether dealing with materials of different shapes or compositions, users can effortlessly select the ideal tools for efficient and effective machining.
- Enhanced Automation Options Boost Production Efficiency: A suite of automation solutions, including automated loading/unloading systems and automatic tool changers, is available to elevate production efficiency. In mass production settings, the harmonious integration between automation equipment and the machine tool dramatically accelerates throughput and reduces labor expenses. The use of an automatic tool changer further streamlines the machining process, cutting down auxiliary time and thus significantly enhancing overall operational efficiency.
Dependable Quality Assurance for Trustworthy Performance
- Rigorous Quality Inspection Process Guarantees Superior Standards: At Dalian Zhide Numerical Control Technology Co., Ltd., an exhaustive quality inspection protocol is in place for the ZD-65GY. This includes rigorous screening and inspection of raw materials, precision checks throughout parts processing, and comprehensive performance evaluations post-assembly. Each step is meticulously scrutinized to uphold quality. For instance, after spindle assembly, it undergoes dynamic balance and precision tests to ensure it meets the highest quality benchmarks.
- Comprehensive After-Sales Service System Ensures User Satisfaction: Our dedicated after-sales team offers extensive technical support and service. During installation and commissioning, they provide on-site guidance to ensure proper setup and optimal equipment function. Comprehensive user training familiarizes operators with machine operation and maintenance. Should maintenance be required, our team promptly addresses issues, delivering swift and effective service to maintain uninterrupted production. Additionally, regular customer visits help us gather feedback for continuous product and service enhancement.
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