Product Description
Detailed Photos
Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual - spindle vertical machining center, a pinnacle of engineering excellence by Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art machine is designed with cutting-edge technology, offering unparalleled precision, rigidity, and efficiency. It is adept at high-volume production of intricate components, serving a broad spectrum of industries including automotive, construction machinery, aerospace, electronics, and pneumatics and hydraulics.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Featuring dual high-speed spindles, this machine is capable of simultaneous processing of two identical parts, significantly enhancing processing efficiency and drastically reducing production cycles, perfectly catering to mass production demands.
- Fast Tool Change System
- Equipped with a dual-servo tool arm-type tool magazine, this system ensures rapid and stable tool changes. With a capacity of 24 * 2 (dual-gripper tool magazine), it accommodates tools up to 80mm in full diameter, 160mm in adjacent diameter, a weight of 8kg, and achieves tool change in just 1.6 seconds, minimizing auxiliary processing time.
(II) High - Precision Processing
- Advanced Transmission System
- Utilizing linear guides on the X/Y/Z1/Z2 axes, this system achieves rapid traverse speeds of up to 48m/min, positioning accuracy of 0.005mm, and repeat accuracy of 0.003mm, ensuring unparalleled precision in positioning and motion control during operations.
- High - Precision Spindle
- With spindle 1 reaching speeds of 8000rpm (belt) and 12000rpm (direct drive), and spindle 2 at identical speeds, paired with a BT40 spindle taper, this design delivers high-speed, precision cutting excellence.
- Stable Structural Design
- Crafted with a robust structural design and high-quality materials, this machine offers remarkable rigidity and stability, reducing vibration and deformation, thus maintaining processing accuracy with unwavering stability.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Incorporating a bespoke Mitsubishi system, it supports dual 2-axis bidirectional machining. Options for a fourth-axis rotary table and brake tailstock enable complex multi-axis linkage machining, addressing varied processing needs.
- Center Water - out and High - Pressure System
- The four-axis lead screw is integrated with a center water-out and high-pressure system, providing efficient tool and workpiece cooling, stability in processing accuracy, enhanced chip removal, and superior machining surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of excellence in the CNC machine tool industry, merging cutting-edge research and development with superior production, sales, and service capabilities. Our unwavering dedication to perfection is reflected in our formidable R&D prowess, precision in manufacturing, and an unparalleled service network. We proudly hold multiple national patent certifications, ISO9001 international quality accolades, and the prestigious EU CE qualification. Our commitment to innovation is furthered through partnerships with esteemed global machine tool manufacturers and collaborations with renowned academic institutions, blending production expertise with scholarly insight.At Dalian ZHIDECNC Technology Co., Ltd., we are devoted to advancing the realm of CNC precision machine tools by offering intelligent, unmanned technical solutions. Our mission is to craft top-tier machine tool products that deliver unparalleled quality, driving maximum value for our users and revolutionizing the industry standard.
Opt for the ZD - G500 dual - spindle vertical machining center, and experience the pinnacle of performance, precision, and reliability in processing equipment. Our comprehensive, high-quality support services at ZHIDECNC ensure a seamless experience. We warmly invite inquiries and purchases from our esteemed international clientele!
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