Introducing the ZD - V1160 Machining Center: Your Premier Choice
Esteemed Client,
I'm Kin, representing Dalian Zhide Numerical Control Technology Co., Ltd, an esteemed leader in CNC machinery. With a steadfast commitment to excellence, we proudly present to you the ZD - V1160 Machining Center, a pinnacle of high-quality craftsmanship and innovative design, tailored to elevate your production capabilities.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our esteemed company has excelled in innovating, producing, and delivering state-of-the-art CNC machine tools. Our dedicated R & D team, coupled with cutting-edge production facilities and a rigorous quality control system, has earned us prestigious certifications, including ISO9001 and EU CE. Our products are celebrated globally, driving efficiency and enhancing product quality for our valued clients.
2. Distinctive Features of ZD - V1160 Machining Center
Crafted to excel in diverse manufacturing processes, the ZD - V1160 stands out with unmatched stability, precision, and processing prowess. It is crafted for excellence across automotive, aerospace, precision machinery, and mold manufacturing sectors, ensuring unparalleled performance and versatility.
3. Ingenious Structural Design
3.1 Premium High - Strength Casting
The ZD - V1160's core components, including bed, column, and saddle, are constructed from premium high-strength Meehanite cast iron. Post annealing treatment enhances vibration absorption and stability, ensuring consistent accuracy and robust performance during high-speed, heavy-duty operations.
3.2 Robust and Rigid Structure
The box-type structural design endows the machine with exceptional rigidity and strength. The expansive guide rails and sizable ball screws guarantee fluid axis movement and pinpoint precision. This symmetrically supported structure promises unwavering stability, enduring significant cutting forces without deformation.
4. Comprehensive Technical Specifications
4.1 Worktable Specifications
- Dimensions: The expansive worktable, measuring 1200×600mm, accommodates a variety of workpiece sizes for versatile machining applications.
- Impressive Load Capacity: Capable of supporting up to 1000kg, it's perfect for large, heavy-duty workpieces, ensuring robust and efficient processing.
- T - Slot Configuration: Engineered with strategically placed T-slots, with specific dimensions and spacing detailed in the user manual, facilitating secure workpiece and fixture clamping for precision machining.
4.2 Precise Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Range: With a travel range of 1100mm, the X-axis provides extensive horizontal movement, ideal for processing elongated workpieces.
- Y - Axis Coverage: Offering a travel distance of 610mm, the Y-axis ensures ample front-to-back space for comprehensive machining.
- Z - Axis Reach: The Z-axis, with a travel capacity of 610mm, adeptly accommodates workpieces of varying heights, enhancing versatility.
- Rapid Movement Speed: The X, Y, and Z axes boast swift movement speeds of 36m/min, drastically cutting non-machining time and boosting productivity.
- Precision Positioning Accuracy: Boasting a remarkable positioning accuracy of 0.004/300mm along each axis and a repeat positioning accuracy of ±0.002/300mm, our Heavy-Duty CNC Machining Center ensures that every workpiece is crafted with an unparalleled precision, meeting the most stringent of standards effortlessly.
4.3 Spindle
- Spindle Taper: Our spindle, featuring a BT40/BT50 taper, offers robust clamping force that secures tools with unparalleled stability during high-speed operations. Choose the taper that best suits your specific machining needs to unleash the full potential of your projects.
- Spindle Speed: With a spindle speed range flexibility of 8000/10000 rpm, whether belt-driven or direct-drive, adapt your machining to suit diverse materials and processes. Select higher speeds for impeccable finishes on aluminum alloys or opt for lower speeds when working with tough alloy steels, ensuring tool durability and superior quality.
- Spindle Power: Harness the power of a 15/18.5KW spindle motor, designed to deliver exceptional cutting performance. Our spindle is robust enough to handle a wide variety of materials, from the toughest steels to delicate non-metallics, ensuring precision and efficiency in every cut.
4.4 Tool System
- Tool Magazine Capacity: Equipped with a capacious tool magazine, the ZD - V1160 is ready to facilitate seamless automatic tool changes, slashing downtime and boosting the efficiency of your production line. Refer to the product manual for specific capacity details tailored to your needs.
- Tool Change Time: Enjoy swift tool changes with the ZD - V1160, ensuring an uninterrupted workflow and smooth transitions between machining processes. Check the product manual for precise details and experience minimized production delays.
5. Machining Capabilities
5.1 Milling
The ZD - V1160 excels in diversely skilled milling operations - be it face, end, or contour milling. Achieve superior precision and surface smoothness even for complex shapes. Perfect for tasks like mold cavity milling, ensuring exact dimensional fidelity and exceptional quality.
5.2 Drilling
During drilling, experience unparalleled accuracy and perpendicularity with the ZD - V1160. Its high-torque spindle penetrates materials swiftly, while precise axis control guarantees perfect hole alignment, crucial for intricate parts like engine blocks.
5.3 Tapping
Expert in tapping, the ZD - V1160 performs with high speed and precision, ensuring flawless thread quality across all sizes. From small to large diameter threads, achieve stable, reliable results every time.
6. Control System
Outfitted with a state-of-the-art control system, like Mitsubishi or Fanuc, the ZD - V1160 promises intuitive operation and exceptional processing speed. Enjoy seamless automation, real-time monitoring, and diagnostic capabilities, simplifying both operation and maintenance tasks.
7. Optional Accessories
Enhance your machining versatility with the ZD - V1160, offering a range of optional accessories tailored to your precise requirements:
- Fourth - Axis Rotary Table: This versatile accessory significantly extends the machining capabilities of our CNC machines. It adeptly handles complex curved surfaces and facilitates multi-faceted component processing. For instance, when crafting intricate impellers, the fourth-axis rotary table works in harmony with the X, Y, and Z axes, masterfully executing the machining of complex blade geometries with precision.
- Cooling and Lubrication Systems: Our diverse range of advanced cooling and lubrication systems guarantees optimal machine performance during operations. The high-pressure cooling system efficiently cools both the tool and the workpiece, enhancing surface quality and prolonging tool lifespan. Meanwhile, our automatic lubrication system ensures seamless movement of all components, minimizing wear, reducing maintenance costs, and extending machine longevity.
- Tool Monitoring System: This state-of-the-art system continuously monitors tool wear and breakage in real-time. Upon detecting any tool malfunction, it promptly issues an alert, enabling immediate tool replacement. This proactive approach prevents processing errors, safeguards workpieces from unnecessary waste, and ensures consistent operational efficiency.
8. After-Sales Service
Recognizing the vital importance of after-sales service in your production processes, we proudly offer a comprehensive system:
- Installation and Commissioning: Our expert technical team delivers prompt on-site installation and commissioning services, ensuring your machine is fully operational and integrated into your workflow with minimal delay.
- Training: We offer extensive training programs for both operators and maintenance personnel, equipping them with the necessary skills to efficiently operate and maintain the machine, maximizing its productivity and lifespan.
- Warranty: The ZD-V1160 is backed by an [X]-month warranty. During this period, any quality issues will be addressed with free repairs or part replacements, ensuring your investment remains protected and functional.
- Technical Support: Our dedicated technical support team is available around the clock to assist with inquiries and resolve issues. We also offer remote support via the Internet, ensuring rapid response to your technical needs and maintaining uninterrupted productivity.
9. Conclusion
The ZD-V1160 machining center stands as a pinnacle of performance and reliability. Its outstanding structural design, precision machining capabilities, and comprehensive after-sales services make it an exemplary choice for fulfilling your manufacturing ambitions.
To tailor the perfect machining solution for you, please provide us with the engineering drawings of the parts you intend to process. This information will enable us to analyze your specific requirements meticulously and suggest the most suitable configuration and accessories for the ZD-V1160.
Should you have any questions or require further details, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to partner with you, driving your business toward greater achievements.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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