Product Description
Detailed Photos
Product ZD-G500: Attributes and Detailed Descriptions
- Introducing the Dual-Spindle and Dual-Channel Machining Center
- Experience unparalleled efficiency with our advanced machining center. Equipped with innovative dual spindles and dual channels, it enables simultaneous processing of two workpieces, dramatically boosting production efficiency. This makes it the perfect solution for high-volume manufacturing. The synchronized operation of the spindles ensures seamless processing, cutting down production times and maximizing output.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- Motor Power Configuration for X/Y/Z1/Z2 Axes: Robust performance with 2.0/2.0/3.0/3.0 Kw
- Innovative Machine Tool Design
- Overall Machine Weight: Impressive 6800 Kg
- Compact and Efficient Size: Space-efficient dimensions of 2800×2800×2650mm
- High-Speed Dual-Servo Tool Arm Magazine
- Featuring a state-of-the-art dual-servo tool arm magazine, this machine promises swift and dependable tool changes. The high-speed changeover minimizes downtime, ensuring seamless and continuous machining. With a substantial capacity of 24×2 (dual manipulator magazine), users can store an extensive variety of tools, enabling rapid access for diverse machining tasks. This design significantly enhances both flexibility and productivity.
- Precision Craftsmanship with Customized Mitsubishi System
- The ZD-G500 stands out with its bespoke Mitsubishi system that facilitates dual 2-axis bidirectional processing. Known for its precision, this system guarantees exact and steady machining of intricate components. With an intuitive programming interface, operators can easily manage and execute tasks, while the system's advanced diagnostics provide reduced maintenance needs and improved uptime.
- Optional Four-Axis Rotary Table & Brake Tailstock for Maximum Flexibility
- Enhance your machine's capabilities with an optional four-axis rotary table and brake tailstock. This innovation allows for complex multi-angle machining, crafting intricate geometries with exact precision. The brake tailstock offers robust support for machining long or slender pieces, making it ideal for aerospace and automotive industries where precision is paramount.
- Innovative Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- This advanced four-axis lead screw includes a central water outlet and high-pressure system. It ensures effective tool and workpiece cooling, reducing thermal deformation and maintaining machining accuracy. The high-pressure water jet efficiently flushes chips, keeping the area clean and extending tool life, thus preventing tool breakage.
- Versatile Applications Across Multiple Industries
- The ZD-G500 excels in adaptability, serving a wide range of industries. In the automotive realm, it expertly produces engine, transmission, and chassis components. The aerospace sector relies on it for crafting critical parts like turbine blades and structural elements. For electronics, it impeccably manufactures small, intricate parts. It is also adept in creating components for construction machinery, pneumatic and hydraulic systems, and various manufacturing sectors, delivering reliable, high-quality machining solutions.
The ZD-G500 dual-spindle vertical machining center is a marvel of modern engineering, combining advanced technology with adaptable configurations to meet the demands of mass production across multiple industries. Its superior features and dependable performance make it an esteemed choice for manufacturers aiming to boost productivity and quality in a fiercely competitive market.
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