ZD-65GY Machining Center: A Premium Choice for High-Performance Machining
The ZD-65GY machining center, a remarkable innovation by Dalian Zhide Numerical Control Technology Co., Ltd., stands as a pinnacle of machine tool excellence. It seamlessly fuses cutting-edge technology with exquisite craftsmanship, delivering efficient, high-precision solutions tailored for the diverse processing demands across numerous industries.
Unleash Unmatched Machining Power and Capability
- Spacious Worktable with Exceptional Load-Bearing Capacity: With a worktable size of 700×420mm and a robust load capacity of up to 400kg, this versatile worktable accommodates an array of moderately sized workpieces. It provides unwavering support throughout the machining process. Whether handling mechanical components, structural elements, or disc parts of considerable weight and dimension, this table excels in milling, drilling, and diverse machining operations.
- Broad Stroke Range Catering to Diverse Machining Requirements: Featuring an X-axis stroke of 620mm, a Y-axis stroke of 420mm, and a Z-axis stroke of 330mm, this machine tool is designed for flexibility in machining complex parts. Particularly when crafting molds requiring intricate deep cavities, multi-angle contours, and various positional holes, this stroke design assures precise cutter movement in all directions, facilitating exact machining results.
Exceptional Machining Accuracy and Precision
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Precision Spindle System Revolutionizing Machining Accuracy: Outfitted with a BT30 spindle reaching a peak speed of 18,000rpm, this system employs direct drive to minimize transmission error, guaranteeing spindle precision at high speeds. During machining, the high-precision spindle enables exact cutter operations, achieving superior surface finishes and impressive dimensional accuracy. It's ideal for critical mechanical components, such as shaft journals and disc part end faces, where minute tolerances are paramount.
- High-Precision Axis System with Unrivaled Positioning Accuracy: Equipped with high-precision ball screws and linear guides on the X, Y, and Z axes, and assembled using advanced technology, this system achieves positioning accuracy of 0.005mm. For components demanding exceptional positional precision, like circuit board mounting and mechanical part positioning holes, the machine ensures exact cutter positioning. Its repeatable accuracy guarantees consistent results across repetitive processes or identical parts.
Cutting-Edge CNC System for Advanced Machining
- Robust CNC System Enhancing Machining Efficiency: Utilizing the renowned Mitsubishi/Syntec CNC systems, celebrated for their computational power and functionality, the user-friendly interface simplifies programming and process control. The CNC system supports advanced features like high-speed precision machining, cutter radius compensation, and 3D cutter adjustment. It adeptly manages complex geometries, such as uniquely shaped automotive and aerospace parts, by precisely calculating optimal cutter paths, enhancing machining efficiency without compromising on accuracy.
Robust Machine Tool Structure for Lasting Stability
- Quality Castings and Meticulous Treatment for Unmatched Stability: The machine's primary components are forged from high-quality castings, subjected to aging to relieve internal stress effectively. This stable casting architecture endows the tool with superior rigidity and stability, resisting deformation over prolonged use and preserving machining accuracy. Especially during extensive operations like mass production, the stability of the casting structure ensures the machining precision remains uncompromised and consistently high.
- Remarkable Layout & Reinforcement Design Elevate Machine Performance: The ZD-65GY boasts an expertly crafted structural layout where every component interfaces seamlessly. By incorporating reinforcing ribs in critical areas such as the column and bed, the machine tool's rigidity is significantly enhanced, minimizing vibration during operations. Furthermore, an intelligently designed heat dissipation channel effectively mitigates the effects of thermal deformation, safeguarding machining precision and enabling the machine to deliver consistent, stable performance across varied working conditions.
Versatile Configuration Choices for Tailored Solutions
- Comprehensive Tool System Accommodates Various Machining Processes: Outfitted with the versatile BT30 tool system, this machine tool allows users to select from a wide array of tools, including milling cutters, drills, and taps, tailored to their specific machining requirements. This adaptability empowers the ZD-65GY to proficiently execute diverse processes such as face milling, contour milling, drilling, and tapping, addressing the machining demands of numerous industries and parts. Whether dealing with materials or shapes of different complexities, users can seamlessly opt for suitable tools to achieve optimal efficiency and precision.
- Selective Automation Enhancements Boost Production Efficiency: To elevate production efficiency, options like automation loading/unloading equipment and an automatic tool changer are available. In mass production settings, the integration of these automated systems with the machine tool enhances workflow productivity while reducing labor costs. The automatic tool changer further advances automation by decreasing auxiliary process time, thereby significantly enhancing overall machining efficiency.
Trusted Quality Assurance for Superior Performance
- Comprehensive Quality Control Process Upholds Excellence: Within the ZD-65GY's production lifecycle, Dalian Zhide CNC Technology Co., Ltd. enforces a rigorous quality inspection protocol. It commences with meticulous raw material selection and inspection, proceeds through precision assessment during parts processing, and culminates in an exhaustive performance evaluation post-assembly. Notably, the assembled spindle undergoes stringent dynamic balance and precision checks to ensure it meets the highest quality and performance benchmarks.
- Exemplary After-Sales Service Provides Assurance: Our company prides itself on an expert after-sales service team, dedicated to delivering all-encompassing technical support and service. At the outset of equipment installation and commissioning, our team provides on-site guidance to guarantee flawless setup and operation. Furthermore, we offer comprehensive training to familiarize operators with essential machine tool operations and maintenance. Our responsive after-sales team ensures prompt attention to maintenance requirements, providing timely and effective service to prevent production disruptions. Additionally, we conduct regular client visits to gather feedback, driving continuous improvement in product and service quality.
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