Product Description
Detailed Photos
Product ZD-G500: Comprehensive Attributes and Enriched Descriptions
- Dual-Spindle and Dual-Channel Machining Center: Redefining Efficiency
- This state-of-the-art machining center, thoughtfully engineered with dual spindles and dual channels, empowers simultaneous processing of two workpieces. This groundbreaking feature dramatically enhances production efficiency, establishing it as an unrivaled solution for high-volume manufacturing. The harmonious operation of the dual spindles ensures seamless processing, significantly shortening production cycles and amplifying output.
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Items |
Unit |
ZD - G500 |
Workbench |
mm |
1000*460 |
T - slot (number width spacing) |
|
3*18*140 |
Maximum load - bearing capacity |
kg |
600 |
Travel |
mm |
800/500/540/540 |
X/Y/Z1/Z2 - axis stroke |
635 |
Distance from spindle center to column |
90 - 630 |
Distance from spindle end face to workbench |
500 |
Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
Spindle speed |
- |
BT40 |
Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
Spindle speed |
- |
BT40 |
Speed |
m/min |
48 |
X/Y/Z1/Z2 - axis rapid movement |
Precision |
mm |
0.005 |
Positioning accuracy |
0.003 |
Feed |
mm/min |
0 - 10000 |
Cutting feed |
- |
Linear guide rail |
Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
Tool magazine capacity |
mm |
Φ80 |
Maximum tool diameter (full - load) |
mm |
Φ160 |
Maximum tool diameter (adjacent) |
kg |
8 |
Maximum tool weight |
s |
1.6 |
System |
- |
Mitsubishi / New - generation |
System configuration |
- |
11*2 |
Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
Machine tool weight |
mm |
2800*2800*2650 |
- Worktable: The Foundation of Precision
- Size: Compact yet Capable: 1000×460mm - Optimized for Versatility
- T-slot (number × width × spacing): Flexible and Adaptable: 3×18×140mm - Tailored for Diverse Applications
- Maximum Load-Bearing Capacity: Resilient and Reliable: 600 Kg - Unmatched Stability
- Spindle: The Heart of Precision
- Spindle 1: Performance Unleashed:
- Speed: Versatile and Dynamic: 8000 rpm (belt drive) / 12000 rpm (direct drive) - For Diverse Needs
- Taper: Universal Compatibility: BT40 - Industry Standard
- Spindle 2: Synchronization for Success:
- Speed: Tailored for High Performance: 8000 rpm (belt drive) / 12000 rpm (direct drive) - Precision Defined
- Taper: Seamless Integration: BT40 - For Widespread Adoption
- Travel: The Range of Excellence
- X/Y/Z1/Z2-axis Stroke: Comprehensive Reach: 800/500/540/540mm - For Expansive Operations
- Distance from Spindle Center to Column: Optimal Configuration: 635mm - For Precision Craftsmanship
- Distance from Spindle End Face to Worktable: Enhanced Usability: 90 - 630mm - Maximizing Flexibility
- Dual-Spindle Distance: Balanced Perfection: 500mm - Strategically Tailored
- Relative Distance Between Dual-Spindles: Precision Engineered: 90 - 530mm - To Suit Every Application
- Speed: Rapid Movement for Accelerated Workflow
- X/Y/Z1/Z2-axis Rapid Movement: Swift and Steady: 48 m/min - Accelerating Productivity
- Precision: The Benchmark of Accuracy
- Positioning Accuracy: Precise and Unwavering: ±0.005mm - For Unsurpassed Exactitude
- Repeat Positioning Accuracy: Consistent Excellence: ±0.003mm - Reliable Every Time
- Feed: Controlled and Efficient
- Cutting Feed: Adaptive and Responsive: 0 - 10000 mm/min - For Customized Control
- Guide Rail Type: Smooth and Seamless Operation: Linear Guide Rail - Unmatched Fluidity
- Automatic Tool Changer (ATC): Innovation at Your Fingertips
- Tool Magazine Capacity: Abundant and Accessible: 24×2 (dual manipulator magazine) - Ready for Any Task
- Maximum Tool Diameter (Full-Load): Efficient Elegance: Φ80mm - For Versatile Tooling
- Maximum Tool Diameter (Adjacent): Expansive Capacity: Φ160mm - For Unprecedented Versatility
- Maximum Tool Weight: Durability Personified: 8 Kg - For Robust Performance
- Tool Change Time: Swift Transition: 1.6 s - For Minimal Downtime
- System: The Core of Advanced Technology
- System Configuration: Cutting-Edge Control: Mitsubishi/New-generation - For Unrivaled Precision
- Motor Power: Robust and Reliable
- Spindle Motor Power: Dual Powerhouses: 11 Kw × 2 - For Powerful Performance
- X/Y/Z1/Z2 Three-Axis Motor PowerPower Output: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- WeightWeight: 6800 Kg
- DimensionsSize: 2800×2800×2650mm
- High-Speed Dual-Servo Tool Arm Magazine
- Experience the pinnacle of efficiency with our dual-servo tool arm magazine, ensuring swift and seamless tool change operations. This advanced mechanism minimizes downtime with its rapid tool change speed, facilitating uninterrupted machining. Boasting an impressive capacity of 24×2 (dual manipulator magazine), it holds a diverse array of tools, ready for quick access to meet varied machining needs, thereby boosting both flexibility and productivity.
- Precision-Crafted with Customized Mitsubishi System
- Introducing the ZD-G500, featuring an exclusive Mitsubishi system tailored for dual 2-axis bidirectional processing. Esteemed for its precision motion control, this system guarantees meticulous and stable machining of intricate components. Its intuitive programming and user-friendly operations streamline setup and execution of complex tasks. Moreover, its robust reliability and sophisticated diagnostics reduce maintenance demands, maximizing operational uptime.
- Optional Four-Axis Rotary Table & Brake Tailstock for Versatility
- Enhance your machining capabilities with the optional four-axis rotary table and brake tailstock, designed for complex part fabrication. The rotary table enables multi-angle machining for crafting intricate geometries with exceptional precision. Meanwhile, the brake tailstock provides unwavering support, crucial for handling extensive or slender workpieces, making it indispensable for the aerospace and automotive industries, where precision and complexity are paramount.
- Advanced Four-Axis Lead Screw with Central Water Outlet & High-Pressure System
- Our state-of-the-art four-axis lead screw features a central water outlet coupled with a high-pressure system. This advanced configuration effectively cools during machining, reducing thermal distortion and maintaining machining precision. The high-pressure water jet acts as a superior chip flushing mechanism, keeping the workspace pristine and preventing chip buildup. This not only enhances surface quality but also prolongs tool life and diminishes tool breakage risks.
- Wide-Ranging Applications Across Diverse Industries
- The ZD-G500 stands out for its adaptability, serving a multitude of industries with excellence. In the automotive realm, it efficiently produces engine components, transmission parts, and chassis elements with high precision. In aerospace, it expertly crafts critical parts like turbine blades, meeting stringent quality standards. In electronics, it precisely manufactures intricate parts for devices. Additionally, it caters to construction machinery, pneumatic, hydraulic systems, and more, delivering unparalleled machining solutions for diverse needs.
The ZD-G500 dual-spindle vertical machining center epitomizes innovation, offering a versatile, all-encompassing solution for mass production. Its cutting-edge features and dependable performance render it a top choice for manufacturers aiming to elevate productivity and product excellence in the fiercely competitive global arena.