Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- This advanced machining center is designed with dual spindles and dual channels, enabling simultaneous processing of two workpieces. This unique feature significantly boosts production efficiency, making it an ideal choice for high-volume manufacturing. The synchronized operation of the two spindles allows for seamless processing, reducing overall production time and increasing output.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 three-axis motor power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- The machine is equipped with a dual-servo tool arm magazine that offers rapid and reliable tool change capabilities. With a tool change speed that minimizes downtime, it ensures continuous and efficient machining operations. The magazine has a capacity of 24×2 (dual manipulator magazine), providing ample storage for a wide variety of tools. This allows for quick access to different tools required for various machining processes, enhancing flexibility and productivity.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 features a customized Mitsubishi system that enables dual 2-axis bidirectional processing. This system is renowned for its high-precision motion control, ensuring accurate and stable machining of complex components. The intuitive programming interface and user-friendly operation make it easy for operators to set up and execute machining tasks. Additionally, the system's reliability and advanced diagnostic capabilities contribute to reduced maintenance requirements and increased uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Customers have the option to equip the machine with a four-axis rotary table and brake tailstock, expanding its capabilities for processing complex parts. The four-axis rotary table enables multi-angle machining, allowing for the creation of intricate geometries with high precision. The brake tailstock provides a stable and rigid support during machining, especially for long or slender workpieces. This combination is crucial for industries such as aerospace and automotive, where complex and high-precision components are required.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- The four-axis lead screw is integrated with a central water outlet and high-pressure system. During machining, this system effectively cools the tool and workpiece, minimizing thermal deformation and ensuring consistent machining accuracy. The high-pressure water jet also serves as an efficient chip flushing mechanism, keeping the machining area clean and preventing chip accumulation. This not only improves the quality of the machined surface but also extends the life of the tool and reduces the risk of tool breakage.
- Wide Range of Applications in Multiple Industries
- The ZD-G500 is highly adaptable and finds extensive use in various industries. In the automotive sector, it can handle the production of engine components, transmission parts, and chassis components with high precision and efficiency. In the aerospace industry, it is capable of machining critical components such as turbine blades and structural parts to meet the strictest quality and performance standards. For the electronics industry, it can precisely manufacture small and intricate parts used in electronic devices. Additionally, it is well-suited for the production of parts in the construction machinery, pneumatic and hydraulic systems, and other manufacturing sectors, providing reliable and high-quality machining solutions for diverse applications.
The ZD-G500 dual-spindle vertical machining center combines cutting-edge technology with versatile configurations to offer a comprehensive solution for mass production in multiple industries. Its advanced features and reliable performance make it a preferred choice for manufacturers seeking to enhance productivity and product quality in today's competitive global market.
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