Discover the Pinnacle of Precision Machining with Zhide CNC's ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a preeminent CNC machine tool expert, harmoniously blending R & D, production, sales, and exceptional service. Since our establishment in 2011, we have embodied the principles of "striving for excellence and pursuing superiority," striving to cement our position as a powerful entity in the machine tool industry.
Our formidable R & D capabilities drive continuous innovation and the creation of avant-garde CNC machine tools. Crafted with meticulous precision, we offer a robust service framework that provides holistic solutions for our clients. We proudly hold various national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, validating our products' adherence to global standards and unwavering reliability.
Our company is anchored by three integral centers: the Machine Tool Application Center, which pioneers new product development and process optimization for mass production; the Machine Tool Manufacturing Center, which customizes machine tools to meet individual customer requirements; and the Machine Tool Marketing and Service Center, which enhances customer satisfaction, delivers comprehensive training, and ensures prompt availability of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center boasts a high-rigidity, high-speed imported spindle. Its principal castings, manufactured from high-strength, high-toughness Meehanite cast iron, undergo annealing to relieve stress, guaranteeing long-lasting resistance to deformation and providing a stable foundation for precision machining.
The ultra-wide, steel-shaped base employs a symmetric support design that efficiently disperses cutting stress, enhancing the machine's operational stability. With the integration of imported super-load roller linear guides, the center excels in rigidity, precision, and robust heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is an exceptionally versatile machine, with a multitude of applications spanning industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It thrives in complex machining tasks, from milling to drilling, boring, and tapping, delivering exceptional precision and efficiency. Whether tasked with small-batch precision pieces or large-scale mass-production parts, the ZD - V855 is engineered to fulfill your rigorous demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we prioritize delivering unparalleled after-sales service, ensuring our esteemed customers enjoy unbroken support. Our expert technical team is available around the clock, poised to provide instantaneous assistance whenever required. In the event of any machine tool issues, our specialists respond promptly and resolve them with precision. We also offer routine maintenance services for our valued ZD-V855, promoting enduring stability and reliability. This commitment helps you minimize downtime and significantly enhance production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a marvel of modern engineering, designed to integrate effortlessly with a diverse range of cutting-edge accessories and systems, thereby enhancing its functionality and adaptability to new heights. At its heart is an advanced automatic tool changer (ATC), which facilitates lightning-fast and extremely precise tool changes, dramatically cutting down machining time. This upgrade significantly boosts the efficiency of intricate operations requiring a variety of tools. With its generous tool capacity, the ATC accommodates an extensive array of tools for a single machining process, ensuring unmatched operational flexibility and adaptability.
Additionally, the machine harmonizes seamlessly with Zhide CNC's state-of-the-art MES digital production system, offering a host of unmatched advantages. This visionary system significantly reduces operator labor demands and lowers skill requirements. It is equipped with an in-machine probe for automatic measurement, consistently guaranteeing products of exemplary quality. The MES system empowers you to adjust machining sequences on-the-fly, effortlessly manage urgent task insertions, and conveniently access real-time equipment operation statistics. It also supports a versatile processing mode, perfect for mixed-line production of multiple products, enabling simultaneous off-line clamping and in-machine cutting. This maximizes equipment utilization, optimizing operational productivity to its highest potential.
2.6 Precision - Oriented Design Features
The ZD - V855 is a paragon of precision-oriented engineering, crafted to deliver exceptional machining accuracy. It features a high-precision spindle, coupled with an advanced drive system, ensuring immaculate positioning and flawless rotational movements. The X, Y, and Z axes are fortified with superior ball screws and linear guides, pre-stretched to eliminate backlash and enhance repeat positioning accuracy. This guarantees the machine's ability to consistently produce parts with stringent tolerances, exceeding the industry's most rigorous quality standards.
Our cooling and lubrication systems are impeccably designed to be pivotal in maintaining machining precision. The cooling system efficiently dissipates heat generated during operations, thereby preventing thermal deformation and maintaining workpiece accuracy at optimal levels. Meanwhile, the lubrication system ensures smooth movements across axes, minimizing friction and wear, and thereby promoting the machine's enduring precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Choosing to invest in the ZD - V855 vertical machining center is a strategic and cost-effective decision. Its remarkable performance capabilities not only heighten production efficiency but also substantially lower costs per unit, boosting overall productivity. Thanks to its robust design and minimal maintenance needs, you can significantly cut down downtime and repair costs over its lifespan, thereby amplifying your return on investment.
The ZD - V855 excels in conducting sophisticated machining tasks internally, reducing the dependency on outsourcing, saving both time and resources. This investment not only meets your current machining requirements but also strategically positions you for competitiveness in the global marketplace, empowering you to manufacture superior-quality products with increased efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing process is unique, we provide comprehensive customization options for the ZD - V855 vertical machining center. Whether optimizing the machine for specific workpiece types, integrating it seamlessly into existing production lines, or elevating its capabilities for particular industry applications, our dedicated team of experts is committed to assisting you in achieving your distinct objectives.
Our customization offerings include tailoring spindle speed and torque to suit the materials and machining processes you frequently encounter. For operations that involve hard metals requiring high-power cutting, we adjust the spindle to provide the necessary force while maintaining precision. Additionally, we customize tooling configurations, such as incorporating specialized tool holders or expanding the tool magazine capacity, to meet your exclusive machining needs.
We also excel in automation customization. If enhancing productivity through increased automation is your goal, we offer advanced solutions such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only reduce manual labor but also elevate the consistency and efficiency of your production processes, driving your operations towards excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is meticulously designed to prioritize user convenience at every turn. Its control panel is not only straightforward but also remarkably easy to navigate, even for users with minimal experience. Boasting a large, high-resolution display, it provides crystal-clear, comprehensive information about the machining process, including real-time status updates, precise tool paths, and critical error notifications, making it an indispensable tool for any operation.
To fully unlock the exceptional potential of the ZD - V855, we offer comprehensive training programs designed to elevate your team's expertise. From fundamental setup and programming to advanced machining techniques, our extensive training covers it all. Whether you prefer personalized on-site training at your facility or engaging online sessions, we cater to your preferences. Our knowledgeable trainers are equipped to address all your questions, empowering your operators with the skills and confidence to master the machine effortlessly.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center has established an outstanding reputation for excellence across the global market. Embraced by a wide array of manufacturing firms across multiple industries, it has revolutionized production landscapes. Our clients consistently report remarkable enhancements in production efficiency, superior product quality, and increased competitiveness after adopting the ZD - V855. Experience a transformation in your operations and witness the ZD - V855's remarkable impact.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining accuracy has dramatically improved. We now achieve part tolerances that were once out of reach, opening new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a powerhouse, delivering consistent and reliable performance. The after-sales support from Zhide CNC is unparalleled. Their swift response and efficient solutions have been invaluable whenever an issue arises." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials speak volumes about the outstanding quality and performance of the ZD - V855. We are confident that you will experience similar benefits and rewards when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
The ZD - V855 vertical machining center is engineered to seamlessly integrate into the smart manufacturing world of Industry 4.0. With state-of-the-art connectivity features, it effortlessly communicates with machines, sensors, and enterprise systems, enabling real-time data collection and analysis. This provides you with critical insights to optimize your production processes and stay at the forefront of innovation.
For instance, the machine can be connected to production planning software, synchronizing machining operations with overall production schedules. This optimizes resource allocation and minimizes idle time. By remotely monitoring crucial performance metrics such as spindle utilization, cycle times, and tool wear through a secure web-based interface, you gain the ability to identify improvement areas and facilitate predictive maintenance, significantly reducing unexpected breakdowns and costly downtime.
Moreover, the ZD - V855 can integrate into a network of interconnected machines, fostering a smart factory environment. In this ecosystem, machines collaborate and communicate to achieve collective production goals. For example, if a machine detects a tool shortage, it can automatically request a replacement from a centralized tool storage system, ensuring seamless and uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our unwavering commitment to sustainability is embodied in the eco-friendly design of the ZD - V855. Crafted to minimize energy consumption while maintaining top-tier performance, its efficient spindle drive system and advanced power management features significantly reduce electricity usage, lowering operational costs and your carbon footprint.
Our cooling and lubrication systems emphasize environmental responsibility, utilizing biodegradable coolants and lubricants that are gentle on the planet. Additionally, the machine's thoughtful design ensures easy recycling of components at the end of its lifecycle, minimizing waste and championing a circular economy. Join us in our mission to promote sustainability without compromising performance.
2.13 Future-Proofing Your Manufacturing Operations
Investing in the ZD - V855 is not just a solution for your current manufacturing needs-it's a strategic step towards future-proofing your operations. In a world where technology is constantly evolving and manufacturing demands grow more complex, the ZD - V855 is designed to adapt effortlessly. Easily upgraded with the latest software and hardware advancements, it ensures your production capabilities remain cutting-edge.
Our dedicated R&D team is relentlessly focused on enhancing the machine's performance and capabilities. We provide regular software updates that introduce exciting new features and significantly boost performance. Envision future updates that could integrate advanced machining algorithms for superior precision or enable compatibility with the latest emerging manufacturing technologies, ensuring you stay ahead of the curve.
Furthermore, the ZD - V855's innovative and modular design grants you the power to seamlessly upgrade your hardware with ease. Whether your goal is to enhance the spindle for elevated speeds, integrate additional axes for intricate machining tasks, or swap out components for the latest cutting-edge versions, this machine is engineered to adapt effortlessly. Stay ahead of the curve and maintain a competitive edge in the industry with this versatile and future-proof solution.
We are supremely confident that the ZD - V855 vertical machining center offers a comprehensive and all-encompassing solution to the modern-day manufacturing challenges you face. With its sophisticated synergy of high-end features, adaptable customization options, and an unwavering dedication to quality and sustainability, it stands as the ultimate choice for manufacturers aiming to enhance and elevate their operations. We are excited to collaborate with you on your path to achieving manufacturing excellence. Should you have any questions or wish to discuss your specific requirements further, please do not hesitate to reach out to us at any time.
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