ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the dynamic world of contemporary manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a beacon of innovation, redefining the standards for precision, automation, and performance. This state-of-the-art machine tool is meticulously crafted to cater to the diverse and exacting demands of industries that prioritize supreme quality machining coupled with optimal efficiency.
1. Key Features
1.1 Exceptional Precision
- This lathe boasts a high-rigidity, low-center-of-gravity bed, integrally cast to ensure unwavering machining stability. Its spindle end/radial runout is an exceptional 0.002mm, while the positioning accuracy achieves an impressive 0.003mm. Such precision ensures that each machined component adheres to the most rigorous quality standards, making it the perfect choice for applications where precision is paramount.
1.2 Advanced Automation
- Featuring a cutting-edge material handling system, the ZD - C36 seamlessly integrates with both loading and unloading robots, facilitating the effortless processing of workpieces, irrespective of their batch size or geometric complexity. It can be equipped with a fully automated production line of up to 10 machines, complete with an automatic chip conveyor and customizable material storage bins, dramatically enhancing automation, minimizing human intervention, and significantly boosting productivity.
1.3 High-Quality Components
- The lathe is outfitted with premium imported pneumatic components and a Mitsubishi control system. The TK wire cup guide rail and imported servo turret ensure smooth, precise movement. An online inspection device offers real-time process monitoring, preventing batch defects and allowing for immediate corrective action, guaranteeing consistently superior output quality.
1.4 Flexible Configuration
- The ZD - C36 can be configured with an automatic bar feeder, enhancing its material handling prowess. Optional features like online measurement, tool breakage detection, and automatic flipping mechanisms can be incorporated to meet specific production demands. This versatility makes it an ideal solution for a plethora of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- Capable of processing bar stock with a maximum diameter of 34mm, the lathe allows for automatic operations with a machining diameter up to 200mm (85mm with automation) and a machining length up to 120mm (70mm with automation), showcasing its adaptability.
2.2 Spindle Specifications
- The spindle motor delivers a powerful 3.7/5.5KW output and operates at rotational speeds between 60 and 6000 RPM. It is engineered for high torque and smooth operation, ensuring efficient material removal.
2.3 Axis Movements
- Both the X-axis and Z-axis offer a travel distance of 145mm, with ball screws of size 3210 ensuring precise, repeatable positioning. The tool height is standardized at 20mm, and the bed's robust structure maximizes rigidity and stability.
2.4 Machine Dimensions and Weight
- Occupying a compact footprint of 1600 x 1700mm and standing at 2300mm tall, this machine weighs approximately 2400kg, providing a robust, space-efficient solution for various machining settings.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, hydraulic rotary cylinder, an 8-station turret, dual tool holders, eight pressure blocks, a cooling system with integrated water tank, full protective enclosure, automatic lubrication system, a conveyor-belt-equipped material handling robot, high-pressure pump system, and an oil mist collector. Optional enhancements such as an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms are available to elevate functionality.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse, playing a pivotal role in various industries by ensuring precision and excellence across a broad spectrum, including but not limited to:
3.1 Automotive and Motorcycle Components
- Within the automotive and motorcycle realms, the ZD - C36 excels in crafting engine parts, transmission components, and chassis parts with meticulous precision. Capable of managing intricate geometries while maintaining stringent tolerances, it stands out as the premier choice for producing top-tier components that satisfy rigorous performance and safety expectations inherent to these industries.
3.2 Pneumatic and Hydraulic Systems
- When it comes to manufacturing pneumatic and hydraulic cylinders, valves, and fittings, the lathe's unparalleled precision and automation ensure uniform quality and exact dimensional accuracy. These qualities are vital for the optimal performance of systems found extensively in industrial machinery, automation solutions, and transportation frameworks.
3.3 Home Appliances and Sanitary Ware
- Producing components for home appliances such as washing machines, refrigerators, and air conditioners, alongside sanitary ware items like faucets and showerheads, demands high-precision machining. The ZD - C36 adeptly delivers these components with remarkable surface finishes, enhancing both the quality and aesthetic appeal of the finished products.
3.4 Medical Devices
- In the realm of medical technology, crafting surgical instruments, implants, and diagnostic equipment necessitates exceptional precision and superior quality. The ZD - C36, with its cutting-edge features and dependable performance, emerges as the machine of choice for manufacturing crucial medical components, assuring patient safety and the efficacy of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- By merging high-speed machining, automated material handling, and real-time inspection, the ZD - C36 delivers seamless and efficient production. Its ability to swiftly transition between diverse workpiece geometries and batch sizes amplifies productivity, trimming production cycle times and elevating overall output potential.
4.2 Uncompromised Quality
- Thanks to its precision machining capabilities and integrated quality control systems, the ZD - C36 guarantees that every machined component not only meets but often surpasses the requisite quality standards. This capability reduces the necessity for rework and scrap, bolstering the credibility of manufacturers who depend on this advanced machine for their production workflows.
4.3 Cost-Effectiveness
- With its prowess in minimizing human error, curtailing material wastage, and boosting production efficiency, the ZD - C36 delivers substantial cost savings over time. The initial investment in this state-of-the-art machine tool is quickly justified by the leaps in productivity and quality it injects into the manufacturing process.
4.4 Ease of Use and Integration
- Designed with user ease at its core, the machine boasts a Mitsubishi control system offering intuitive programming and operational interfaces, enabling operators to swiftly gain proficiency in its functionalities. Additionally, its modular design and compatibility with various automation peripherals facilitate seamless integration into existing production lines.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC embodies a revolutionary advancement in precision machining technology. With an impressive blend of cutting-edge features, dependable performance, and versatile applications, it emerges as an essential powerhouse for manufacturers aspiring to maintain an edge in today's ever-evolving industrial arena. Whether tasked with high-volume production or the intricate machining of complex, precision components, the ZD - C36 stands as the definitive choice for attaining unparalleled excellence in machining operations.
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