Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual - Spindle Vertical Machining Center, a masterful creation from Dalian ZHIDECNC Technology Co., Ltd. This marvel of modern engineering exemplifies the pinnacle of high-performance machine tool craftsmanship. Fusing cutting-edge design principles with sophisticated manufacturing techniques, it delivers unmatched precision, formidable rigidity, and superior efficiency. Ideal for the high-volume production of complex components, this machining center is a vital asset across a spectrum of industries such as automotive manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Harnessing the power of dual high-speed spindles, this innovative machining center enables the concurrent processing of two identical parts, exponentially enhancing processing efficiency. It remarkably reduces production cycle times, effortlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- The machine's dual-servo arm-type tool magazine is engineered for unparalleled tool change speed and reliability. With a generous capacity for 24 * 2 tools (dual-gripper tool magazine), it accommodates tools up to 80mm in diameter (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Experience blazing-fast tool change times as brief as 1.6 seconds, which translates to minimal downtime and exceptional auxiliary processing time efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Outfitted with linear guides on the X/Y/Z1/Z2 axes, the machine achieves impressive traverse speeds of up to 48m/min. It boasts a remarkable positioning accuracy of 0.005mm and repeat positioning precision of 0.003mm, ensuring impeccable positioning and seamless motion control at every stage of processing.
- High-Precision Spindle
- Spindle 1 and Spindle 2 are expertly crafted to deliver exceptional performance, achieving speeds of 8000rpm (belt) and 12000rpm (direct drive), contingent on the drive mode. Paired with a BT40 spindle taper, they ensure rapid, high-precision cutting capabilities during the machining process.
- Stable Structural Design
- Engineered with an unwavering commitment to excellence, the machine's structure is crafted from superior materials, ensuring remarkable rigidity and stability. This design minimizes vibrations and deformations during operations, guaranteeing consistent accuracy and high-quality production results.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Incorporating a Mitsubishi customized system, the machine shines in dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock empower the execution of multi-axis linkage machining for intricate components, adeptly addressing a broad array of processing needs.
- Center Water-out and High-Pressure System
- The innovative four-axis lead screw is equipped with a center water-out and high-pressure system, efficiently cooling both the tool and workpiece during operations. This system ensures processing accuracy, boosts efficient chip removal, and enhances the finished surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. emerges as a pillar of expertise and innovation in the CNC machine tool industry. We seamlessly blend research & development, production, sales, and unparalleled service, driven by an unwavering pursuit of excellence and perfection. Our formidable R&D capabilities, masterful manufacturing techniques, and robust service framework are complemented by a suite of national patent certifications and the prestigious ISO9001 international quality certification, along with the coveted EU CE qualification. Engaging in collaborative technical research with esteemed international machine tool manufacturers and forging strategic alliances with renowned universities, Dalian ZHIDECNC consistently pushes the boundaries of innovation and excellence.At the forefront of revolutionizing CNC precision machine tools, Dalian ZHIDECNC is dedicated to delivering groundbreaking intelligent and unmanned technical solutions. Our commitment is to craft superlative machine tool products that epitomize unmatched quality and generate extraordinary value for our esteemed users. We are reshaping the future of CNC precision with a keen focus on innovation and excellence.
Contact Information: Connect with us directly via Tel/WeChat at 19818983582 for personalized support and inquiries. Our team is ready to assist you with any questions or requirements you may have.
Choose the ZD-G500 dual-spindle vertical machining center to unlock a realm of high-performance, precision-engineered, and reliable processing power. Experience the comprehensive and high-quality service that has made Dalian ZHIDECNC renowned worldwide. We warmly invite inquiries and purchases from our valued international clientele, ensuring an exceptional experience with every engagement!
Audited Supplier 
){kind=link}