Embark on a journey of unmatched precision machining with Zhide CNC's exceptional ZD - V855 Vertical Machining Center, where innovation meets excellence.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a beacon of expertise in the CNC machine tool sector, seamlessly merging R & D, production, sales, and service. Since our foundation in 2011, we have passionately embraced the philosophy of 'striving for excellence and pursuing superiority,' with the goal of becoming a formidable force in the realm of machine tools.
Our formidable R & D capabilities fuel relentless innovation, consistently introducing cutting-edge CNC machine tools. With meticulous craftsmanship, we deliver a comprehensive service framework, offering all-encompassing solutions for our valued customers. Accolades such as national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification further underscore our commitment to global standards compliance and product reliability.
Our company is anchored by three pivotal centers: the Machine Tool Application Center, which spearheads new product development and process optimization for mass production; the Machine Tool Manufacturing Center, which designs and crafts bespoke machine tools tailored to customer needs; and the Machine Tool Marketing and Service Center, which enhances customer experience by offering training and ensuring swift availability of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is a marvel of engineering, featuring an imported high-rigidity, high-speed spindle. Its primary castings, made from high-strength Meehanite cast iron, undergo thorough annealing to eliminate stress, ensuring enduring deformation resistance and a stable foundation for precision machining.
The ultra-wide, steel-shaped base, designed with symmetrical support, effectively dissipates cutting stress, enhancing operational stability. With imported super-load roller linear guides, the center demonstrates exceptional rigidity, precision, and robust capabilities for heavy-duty cutting, setting a new standard for performance.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 embodies versatility, finding application across diverse industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex machining operations, including milling, drilling, boring, and tapping, delivering remarkable precision and efficiency. Whether tasking small-batch precision parts or large-scale mass-production components, the ZD - V855 is equipped to meet even the most demanding requirements.
2.4 Unmatched After-sales Service
At Zhide CNC, we place the utmost importance on delivering unparalleled after-sales service, ensuring our esteemed customers receive seamless support. Our dedicated professional technical team is available around the clock, ready to provide immediate assistance. In case of any machine tool issues, our experts respond swiftly to resolve them efficiently. Additionally, we offer regular maintenance services for our revered ZD-V855, promoting long-term stability and reliability, thereby minimizing downtime and significantly boosting your production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
Experience the extraordinary potential of the ZD - V855 vertical machining center, a marvel of innovation designed to seamlessly integrate with an impressive range of advanced accessories and systems. This powerhouse machine features an automatic tool changer (ATC) that revolutionizes efficiency by enabling rapid and precise tool changes, substantially reducing machining time. The ATC boasts a generous tool capacity, allowing for a diverse array of tools to be utilized within a single machining process, thereby amplifying operational versatility and adaptability to meet complex requirements.
Unleash the full capabilities of the ZD - V855 with its seamless integration into Zhide CNC's state-of-the-art MES digital production system. This pioneering system transforms operations by significantly reducing operator labor intensity and skill requirement barriers. Featuring an in-machine probe for automatic measurement, it consistently delivers superior product quality. The MES system offers the flexibility to adjust machining sequences, manage urgent tasks efficiently, and access real-time equipment data. Its flexible processing mode supports the mixed-line production of various products, optimizing equipment utilization by facilitating concurrent offline clamping and in-machine cutting.
2.6 Precision - Oriented Design Features
The ZD - V855 is meticulously engineered with precision-oriented design elements to achieve exceptional machining accuracy. Its high-precision spindle is complemented by an advanced drive system that ensures precise positioning and smooth rotation. The X, Y, and Z axes are equipped with top-tier ball screws and linear guides that are pre-stretched to virtually eliminate backlash, thereby enhancing repeat positioning accuracy. This design guarantees the machine consistently produces parts with tight tolerances, adhering to the industry's most stringent quality standards.
Our state-of-the-art cooling and lubrication systems are crucial in maintaining the ZD - V855's machining precision. The cooling system efficiently dissipates heat generated during operations, preventing thermal deformation and maintaining workpiece accuracy. Simultaneously, the lubrication system ensures smooth movement along the axes, minimizing friction and wear and further ensuring the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Investing in the ZD - V855 vertical machining center is a strategic choice for cost-effectiveness. Its remarkable performance capabilities elevate production efficiency while reducing unit costs and boosting overall productivity. Designed for longevity with minimal maintenance demands, this machine significantly cuts down downtime and repair expenses, optimizing your return on investment over its lifespan.
The ZD - V855's expertise in managing complex machining tasks internally reduces the need for outsourcing, saving both time and resources. This investment not only meets your current machining requirements but also strategically positions your operations in the global market, empowering you to produce high-quality products with enhanced efficiency.
2.8 Customization Options Tailored to Your Needs
Understanding the unique specifications of each manufacturing operation, we provide extensive customization options for the ZD - V855 vertical machining center. Whether optimizing for specific workpiece types, integrating seamlessly into existing production lines, or enhancing capabilities for distinct industry applications, our expert team is committed to supporting you in achieving your specific objectives.
Our customization services include adjusting spindle speed and torque to match the materials and machining processes you frequently encounter. For operations involving hard metals requiring high-power cutting, we tailor the spindle force while maintaining precision. Additionally, we offer customized tooling configurations, including specialized tool holders or expanded tool magazine capacities, to meet your unique machining needs.
We excel in automation customization for enhanced productivity. If you're looking to boost automation, we provide solutions such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only reduce manual labor but also enhance the consistency and efficiency of your production processes, driving operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is designed with user-friendliness at its essence. Its control panel is not only intuitive but also remarkably easy to navigate, even for those with limited experience. Equipped with a large, high-resolution display, it provides clear insights into the machining process, offering real-time status updates, precise tool paths, and critical error messages for unhindered operation.
Unlock the full potential of the ZD - V855 with our exceptional training support, tailored to empower you and your team. Our extensive training programs are thoughtfully curated to cover all aspects, from the basics of setup and programming to mastering advanced machining techniques. Enjoy the flexibility of choosing on-site training at your preferred location or online sessions designed to meet your needs. Our expert trainers, equipped with profound knowledge, stand ready to address any inquiries, building proficiency and confidence in your operators for seamless machine operation.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center shines with a stellar record of market triumph. Welcomed by a myriad of manufacturing enterprises globally, across diverse industries, it revolutionizes production landscapes. Consistent reports from our clients illustrate noteworthy enhancements in production efficiency, exquisite product quality, and amplified market competitiveness, thanks to the ZD - V855.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our precision has soared, achieving part tolerances once deemed unattainable, hence unlocking exciting new business prospects." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a powerhouse, consistently delivering smooth, dependable performance. Zhide CNC's after-sales support is unparalleled-their swift, effective response to any issues is priceless." - [Customer Name 2], Automotive Parts Manufacturer.
These radiant testimonials attest to the exceptional quality and unparalleled performance of the ZD - V855. We are confident that you, too, will enjoy extraordinary benefits when you invest in our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
The ZD - V855 vertical machining center stands at the forefront of the Industry 4.0 era, effortlessly integrating into smart manufacturing ecosystems. With state-of-the-art connectivity, it communicates seamlessly with machines, sensors, and enterprise systems, enabling real-time data collection and analysis for invaluable production insights.
For instance, the machine synchronizes with production planning software, aligning machining operations with overall schedules to optimize resource allocation and minimize downtime. By remotely monitoring performance indicators like spindle utilization, cycle times, and tool wear through a secure web interface, you identify enhancement opportunities and enable predictive maintenance, thus mitigating unforeseen breakdowns and costly downtime.
Moreover, the ZD - V855 integrates into a network of interconnected machines, fostering a smart factory environment. In this setup, machines collaborate and share data to achieve unified production goals. For example, if a tool shortage is detected, a replacement is automatically requisitioned from a central storage system, ensuring continuous operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our unwavering commitment to sustainability is embodied in the ZD - V855. Engineered to optimize energy efficiency without sacrificing performance, its sophisticated spindle drive and power management features significantly reduce electricity consumption, cutting operational costs and your carbon footprint.
Our cooling and lubrication systems reflect environmental stewardship, utilizing biodegradable coolants and lubricants that are gentle on the earth. Additionally, the design facilitates easy recycling of components at the lifecycle's end, minimizing waste and championing a sustainable circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 means more than meeting current manufacturing needs-it's about securing your operations' future. In an ever-evolving technological landscape with increasingly complex manufacturing demands, the ZD - V855 is poised for seamless upgrades with the latest advancements in software and hardware, ensuring your production capabilities remain unparalleled.
At Dalian Zhide CNC Technology Co., Ltd, our devoted R & D team is passionately dedicated to continually pushing the boundaries of what's possible with our Precision CNC Machine Tools for High Precision Vertical Machining Center. We are committed to providing regular, cutting-edge software updates that not only delight with innovative new features but also substantially enhance performance. Imagine future updates that might incorporate cutting-edge machining algorithms for achieving unparalleled precision or optimize compatibility with the latest revolutionary manufacturing technologies.
Moreover, the ZD - V855 stands out with its highly adaptable modular design, making hardware upgrades a breeze. Whether your goal is to amplify spindle speeds, integrate additional axes for complex machining tasks, or substitute components with the latest technologically advanced versions, this machine seamlessly evolves to keep you at the industry's leading edge.
We firmly believe that the ZD - V855 vertical machining center is the comprehensive answer to modern manufacturing demands. With its sophisticated integration of premium features, extensive customization capabilities, and steadfast dedication to quality and environmental responsibility, it represents the ideal solution for manufacturers committed to advancing their operations to new heights. We are excited about the prospect of collaborating with you in attaining your manufacturing goals. Please do not hesitate to reach out to us with any further questions or to discuss your specific requirements at any time.
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