Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are a premier CNC machine tool enterprise, dedicated to delivering high-quality products and services. Today, I have the privilege to introduce our exceptional product, the ZD - V1160 Machining Center, designed to elevate your manufacturing processes.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our company is passionately committed to the research, development, production, sales, and impeccable after-sales service of CNC machine tools. Boasting a specialized R&D team, state-of-the-art production facilities, and a stringent quality control system, we proudly hold multiple certifications, including ISO9001 international quality certification and EU CE certification. Our products are highly acclaimed across domestic and international markets, empowering countless clients to enhance production efficiency and product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is a superior machining center engineered to fulfill the multifaceted demands of modern manufacturing. It gracefully combines outstanding stability, precision, and robust processing capabilities, making it the perfect choice for a multitude of industries, such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
The primary components of the ZD - V1160, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Following annealing treatment to alleviate internal stresses, these components exhibit remarkable vibration absorption and long-term stability, efficiently mitigating the impact of cutting force on machining precision and ensuring the machine's unwavering stability during high-speed and heavy-load operations.
3.2 Rigid Structure
The machine features a box-type structural design that boasts exceptional rigidity and strength. The wide-span guide rails and large-diameter ball screws ensure seamless movement of each axis and precise positioning. The symmetrically arranged support structure further fortifies the machine's overall stability, enabling it to endure substantial cutting forces without deformation.
4. Technical Specifications
4.1 Worktable
- Size: The worktable of the ZD - V1160 spans 1200×600mm, providing an expansive workspace for machining workpieces of varying sizes.
- Load Capacity: With a maximum load capacity of 1000kg, it is ideally suited for handling large and heavy-duty workpieces.
- T - Slots: The worktable is equipped with strategically placed T-slots, specified by number, width, and pitch (please consult the product manual for precise details), facilitating the secure clamping of workpieces and fixtures during machining operations.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis travel extends to 1100mm, accommodating a broad spectrum of horizontal movement to fulfill the processing needs of elongated workpieces.
- Y - Axis Travel: The Y-axis travel reaches 610mm, offering ample space for the front-to-back machining of workpieces.
- Z - Axis Travel: The Z-axis travel spans 610mm, catering to the machining requirements of workpieces with varying heights.
- Fast - Moving Speed: The X, Y, and Z axes boast a rapid moving speed of 36m/min. This swift movement significantly reduces non-cutting time, thereby enhancing production efficiency.
- Positioning Accuracy: Revel in the exceptional precision of each axis, boasting a positioning accuracy of 0.004/300mm and a repeat positioning accuracy of ±0.002/300mm. This unparalleled precision ensures that every workpiece crafted meets the most exacting standards of machining accuracy.
4.3 Spindle
- Spindle Taper: Our spindle is equipped with a versatile BT40/BT50 taper to cater to your unique requirements. This powerful taper delivers immense clamping force, ensuring the unwavering stability of your tools even during high-speed rotations.
- Spindle Speed: Experience versatility with spindle speeds ranging from 8000 to 10000 rpm, available in both belt and direct-drive options. This range allows adaptation to various machining processes and materials. For aluminum alloys, choose higher speeds for a superior surface finish. Conversely, select lower speeds for high-hardness alloys to maintain tool durability and machining excellence.
- Spindle Power: With a formidable spindle motor power of 15/18.5KW, you are assured of ample power to tackle both high-speed and heavy-duty cutting tasks. This robust spindle efficiently processes a spectrum of materials, including steel, cast iron, aluminum alloys, and non-metallic substances.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 features a tool magazine of generous capacity (refer to the product manual for specifics), capable of housing multiple tools. This setup facilitates automatic tool changes during machining, significantly reducing tool change times and optimizing production efficiency.
- Tool Change Time: Swift and efficient, the tool change time is minimized (consult the product manual for specifics), ensuring a flawless transition between different machining processes, thereby minimizing any disruptions in production.
5. Machining Capabilities
5.1 Milling
Embrace the superb milling capabilities of the ZD-V1160. Be it face milling, end milling, or contour milling, achieve unparalleled precision. With a high-speed spindle and precise axis control, it adeptly processes complex forms with immaculate surfaces and stringent dimensional accuracy. Perfectly suited for tasks like mold cavity milling, it precisely shapes cavities, upholding mold quality.
5.2 Drilling
In drilling operations, our machine promises impeccable hole perpendicularity and accuracy. The high-torque spindle rapidly powers through diverse materials, while precision axis positioning assures that each hole aligns with design specifications. This capability is crucial for components with multiple holes, such as engine blocks.
5.3 Tapping
Excel in tapping operations with the ZD-V1160, which delivers high-speed, precise tapping, guaranteeing thread quality and pitch accuracy. Whether tackling small or large-diameter threads, the machine performs these tasks with steadfast reliability.
6. Control System
Outfitted with a state-of-the-art control system (choose between Mitsubishi/Fanuc, based on your preference), the ZD-V1160 offers a user-friendly interface and effortless programming functions. It boasts high-speed processing, enabling automatic control of machining, real-time machine status monitoring, and includes error diagnostics and alarms, simplifying the operator's experience and maintenance.
7. Optional Accessories
Tailor your machining experience with the ZD-V1160's diverse optional accessories, such as:
- Fourth-Axis Rotary Table: Unlock the full potential of your machining capabilities with this accessory. It dramatically extends the machine's range, allowing it to expertly tackle intricate curved surfaces and multifaceted parts. When it comes to impellers, the fourth-axis rotary table works harmoniously with the X, Y, and Z axes to masterfully handle the intricate surfaces of complex blades.
- Cooling and Lubrication Systems: We offer an array of cooling and lubrication systems to guarantee superior performance and longevity of your machinery. Our high-pressure cooling solution meticulously cools both the tool and workpiece, enhancing the workpiece's surface quality while significantly prolonging the tool's lifespan. Meanwhile, our automatic lubrication system ensures seamless movement of every part, minimizing wear and reducing maintenance costs.
- Tool Monitoring System: Our innovative system consistently monitors tool wear and breakage in real-time, ensuring optimal performance. When a potential issue is detected, it promptly sends out an alert, allowing the operator to swiftly replace the tool, thereby eliminating processing errors and minimizing material waste.
8. After-Sales Service
Acknowledging the critical role of after-sales service in production, we present an exhaustive after-sales service system designed to support you at every step:
- Installation and Commissioning: Our team of highly skilled technicians provides on-site installation and commissioning, ensuring that your machine becomes operational with utmost efficiency and minimal delay.
- Training: Comprehensive training sessions are offered for both operators and maintenance personnel, empowering them to swiftly acquire the necessary operational and maintenance expertise.
- Warranty: The ZD-V1160 is underpinned by a robust [X]-month warranty. Should any quality concerns arise during this period, we are committed to offering complimentary repairs or part replacements.
- Technical Support: Our dedicated technical support team is available around the clock to address your inquiries and resolve any issues. We also provide swift remote support via the Internet, ensuring quick resolutions tailored to your requirements.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high performance and steadfast reliability. With its impressive structural design, precision-driven machining capabilities, and comprehensive after-sales service, it is an unparalleled choice for your manufacturing pursuits.
To tailor the perfect machining solution for you, please forward us the engineering drawings of the parts you intend to process. This enables us to assess your specific needs and advise on the most fitting configuration and accessories for the ZD-V1160.
Should you have any inquiries or require additional details, do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate collaborating with you, aiming to empower your business towards unprecedented success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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