Experience the Pinnacle of Precision Machining with the ZD - V855 Vertical Machining Center by Zhide CNC.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a distinguished specialist in CNC machine tools, seamlessly integrating R & D, production, sales, and service. Since our establishment in 2011, we have embraced a philosophy of "striving for excellence and pursuing superiority," with the ambition to emerge as a dominant force in the machine tool industry.
Our formidable R & D capabilities drive continuous innovation, resulting in the introduction of cutting-edge CNC machine tools. Designed with precision and care, we provide a comprehensive service framework that offers holistic solutions to our customers. We proudly hold numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, underscoring our products' compliance with global standards and reliability.
Our company is organized around three pivotal centers: The Machine Tool Application Center leads new product development and process refinement for mass-production; the Machine Tool Manufacturing Center specializes in designing and producing bespoke machine tools tailored to our customers' unique needs; the Machine Tool Marketing and Service Center enhances customer experiences, offers training, and ensures the prompt supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is outfitted with a high-rigidity, high-speed imported spindle. Its primary castings, made from high-strength, high-toughness Meehanite cast iron, undergo annealing to relieve stress, ensuring long-term resistance to deformation and providing a stable foundation for precision machining.
The ultra-wide, steel-shaped base features a balanced support structure that effectively dissipates cutting stress, thereby enhancing the machine's operational stability. With imported, super-load roller linear guides, the center showcases exceptional rigidity, precision, and formidable heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is an exceptionally versatile machine with applications spanning industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex machining tasks, including milling, drilling, boring, and tapping, consistently delivering high precision and efficiency. Whether you're handling small-batch precision parts or large-scale mass-production components, the ZD - V855 is fully equipped to meet your requirements.
2.4 Unmatched After-sales Service
At Zhide CNC, we prioritize unparalleled after-sales service, ensuring our esteemed customers have a seamless support experience. Our dedicated and knowledgeable technical team is available around the clock, ready to provide immediate assistance whenever needed. In the event of any machine tool issues, our experts respond promptly and resolve them efficiently. We also offer regular maintenance services for our valued ZD-V855, promoting long-term stability and reliability. This unwavering commitment helps you minimize downtime and significantly boost production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a true marvel of engineering, offering an extraordinary range of compatibility with various advanced accessories and systems. This remarkable versatility significantly enhances its functionality, making it a standout choice for diverse machining needs. Central to its impressive capabilities is the automatic tool changer (ATC), which enables rapid and precise tool changes. This feature alone substantially reduces machining time and elevates the efficiency of operations that require an array of tools. With a generous tool capacity, the ATC accommodates an extensive selection of tools within a single process, ensuring maximum operational adaptability and efficiency in complex machining tasks.
Additionally, the machine seamlessly integrates with Zhide CNC's state-of-the-art MES digital production system, representing a giant leap forward in manufacturing innovation. This cutting-edge system reduces operator labor intensity and skill barriers, making it accessible to a broader range of users. It incorporates an in-machine probe for automatic measurements, consistently guaranteeing the highest product quality. The MES system empowers users to easily adjust machining sequences, manage urgent task insertions without hassle, and gain access to real-time equipment operation statistics. This flexibility supports mixed-line production of multiple products with a concurrent off-line clamping and in-machine cutting mode, which maximizes equipment utilization, ensuring you get the utmost value from your investment.
2.6 Precision - Oriented Design Features
The ZD - V855 is meticulously crafted with precision-oriented design features aimed at achieving unparalleled machining accuracy. It boasts a high-precision spindle combined with an advanced drive system, ensuring precise positioning and seamless rotation. The X, Y, and Z axes are furnished with superior ball screws and linear guides, pre-stretched to minimize backlash and enhance repeat positioning accuracy. Consequently, this state-of-the-art machine consistently produces parts with the tightest tolerances, meeting and even exceeding the most stringent quality standards in the industry.
Our expertly designed cooling and lubrication system is crucial for maintaining the precision of machining operations. The cooling system efficiently dissipates heat generated during machining, preventing thermal deformation and preserving workpiece accuracy. Meanwhile, the lubrication system ensures smooth axis movements, reducing friction and wear, which further bolsters the machine's long-term precision and reliability. Together, these systems ensure that the ZD - V855 delivers exceptional performance and quality output consistently.
2.7 Cost - effectiveness and Return on Investment
Choosing to invest in the ZD - V855 vertical machining center is a wise and cost-effective decision. Its superior performance capabilities not only boost production efficiency but also substantially lower costs per unit, enhancing overall productivity. Designed with durability in mind and requiring minimal maintenance, it significantly reduces downtime and repair expenses over its lifespan, thereby optimizing your return on investment and contributing to long-term business success.
The ZD - V855's adeptness in executing complex machining tasks internally diminishes the need for outsourcing, saving valuable time and resources. This strategic investment not only addresses immediate machining needs but also provides a competitive edge in the global market, empowering your business to produce top-quality products with remarkable efficiency.
2.8 Customization Options Tailored to Your Needs
At Dalian Zhide CNC Technology Co., Ltd, we understand that each manufacturing operation has unique requirements. Therefore, we offer extensive customization options for the ZD - V855 vertical machining center. Whether you need to optimize the machine for specific workpiece types, seamlessly integrate it within existing production lines, or enhance its capabilities for particular industry applications, our team of experts is dedicated to helping you achieve your distinct goals. Our customization solutions ensure that the machine perfectly aligns with your operational needs.
Our customization offerings include adjusting spindle speed and torque to match the materials and machining processes prevalent in your operations. For tasks involving hard metals that demand high-power cutting, we tailor the spindle to provide the necessary force while maintaining precision. Additionally, we can adjust tooling configurations, such as incorporating specialized tool holders or expanding tool magazine capacity, to accommodate your exclusive machining requirements, thus enhancing your machine's efficiency and effectiveness.
We also specialize in automation customization. If you aim to boost productivity through increased automation, we provide solutions such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These innovations not only reduce manual labor but also enhance the consistency and efficiency of your production processes, driving operational excellence and setting new benchmarks for your manufacturing operations.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is expertly designed with an emphasis on user convenience. Its control panel is intuitive and exceptionally easy to navigate, even for users with minimal experience. Featuring a large, high-resolution display, it provides crystal-clear information about the machining process, including real-time status updates, precise tool paths, and critical error messages. This user-focused design ensures smooth operation, enhancing productivity and minimizing errors, making it a welcoming experience for operators of all skill levels.
Unlock the full potential of the ZD - V855 with our unrivaled training support designed to elevate your team's proficiency. Dive into our extensive programs, covering everything from the basics of setup and programming to the intricacies of advanced machining techniques. Choose the flexibility of on-site training at your convenience or immerse yourself in personalized online sessions. Our expert trainers, equipped with profound industry knowledge, are at your disposal to resolve any queries, ensuring your operators gain mastery and confidence in utilizing this powerful machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center is a testament to unmatched performance and excellence. Globally embraced by a myriad of manufacturing firms across diverse industries, it has revolutionized production landscapes. Our esteemed clients consistently report remarkable enhancements in production efficiency, unparalleled product quality, and increased competitiveness after integrating the ZD - V855 into their operations.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining accuracy has witnessed a remarkable transformation. We achieve part tolerances that were once beyond reach, paving the way for new business opportunities." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an exceptional workhorse, providing flawless, dependable performance. The after-sales support from Zhide CNC is unparalleled. Their prompt responses and effective solutions prove invaluable whenever issues arise." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials stand as a testament to the ZD - V855's extraordinary quality and performance. We assure you, too, will experience these impressive benefits when choosing our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Designed at the forefront of the Industry 4.0 revolution, the ZD - V855 vertical machining center seamlessly integrates into smart manufacturing environments. Equipped with state-of-the-art connectivity features, it effortlessly communicates with other machines, sensors, and enterprise systems, enabling real-time data collection and analysis. Gain invaluable insights into your production processes with this innovative technology.
For instance, the machine integrates with production planning software, ensuring harmony between machining operations and production schedules. This optimizes resource allocation and minimizes downtime. By remotely monitoring key performance indicators like spindle utilization and cycle times through a secure web interface, you can identify improvement areas and enable predictive maintenance, preventing unexpected breakdowns and costly downtime.
Moreover, the ZD - V855 is designed to thrive in a network of interconnected machines, fostering a smart factory ecosystem. Machines collaborate, exchanging information to achieve collective production goals. For example, if a tool shortage is detected, the machine can automatically request a replacement from a centralized storage system to maintain uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, sustainability is at the core of our values, and the ZD - V855 is a testament to our eco-friendly commitment. Engineered for optimal energy efficiency, it features an advanced spindle drive system and power management that significantly reduces electricity usage, lowering operational costs and your carbon footprint.
Our cooling and lubrication systems are crafted with environmental responsibility in mind. Utilizing biodegradable coolants and lubricants, they are gentle on the planet. Moreover, the machine's design facilitates easy recycling of components at the end of its lifecycle, championing waste reduction and promoting a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
When investing in the ZD - V855, you're not just addressing current manufacturing needs-you're securing a future-proof solution for your operations. In a world of rapid technological evolution and complex manufacturing demands, the ZD - V855 is equipped to evolve seamlessly. It can be upgraded with the latest software and hardware advancements, ensuring your production capabilities remain at the industry's forefront.
Our dedicated R & D team is committed to enhancing the machine's performance and capabilities. We offer regular software updates that integrate exciting new features and significantly boost performance. Envision future updates incorporating advanced machining algorithms for superior precision or ensuring compatibility with emerging manufacturing technologies.
Furthermore, the ZD - V855's ingenious modular design facilitates seamless hardware advancements. Whether your goal is to enhance the spindle for greater velocity, integrate additional axes for more intricate machining processes, or substitute components with the latest cutting-edge versions, this remarkable machine adapts impeccably to ensure you remain at the pinnacle of industry excellence. Stay ahead of the competition with a machine that evolves with your needs, offering unmatched flexibility and performance.
We are immensely confident that the ZD - V855 vertical machining center offers an all-encompassing solution to meet the demands of modern manufacturing. Combining an exquisite array of high-end features, flexible customization possibilities, and an unwavering dedication to quality and sustainability, this machine stands as the ultimate choice for manufacturers seeking to elevate and refine their operations. We are excited to embark on a collaborative journey with you towards realizing your manufacturing goals. Should you have any questions or wish to delve deeper into your specific requirements, please do not hesitate to reach out to us at your convenience.
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