Dalian ZHIDECNC Technology Co., Ltd. ZD-650T Product Manual
1. Product Overview
Introducing the ZD-650T, a marvel of precision engineering by Dalian ZHIDECNC Technology Co., Ltd. This exceptional CNC machine stands at the forefront of innovation, seamlessly blending cutting-edge technology with expert craftsmanship. Designed for unparalleled precision and efficiency, it is the ultimate machining solution for industries where meticulous attention to detail is paramount. Whether in automotive, motorcycle components, advanced medical devices, household appliances, sanitary fixtures, military equipment, or the aerospace sector, this machine excels in delivering perfect results.
2. Product Features
(1) High-precision Machining
- Constructed from robust meehanite cast iron, the main castings undergo stress-relieving annealing, ensuring unwavering stability and precision. This solid foundation maintains exceptional machining precision over time, guaranteeing consistent high-quality results.
- Utilizing precision roller guides and high-accuracy screws, along with a dual-tension assembly process, effectively reduces thermal deformation. This ensures consistent machining accuracy, with an impressive positioning precision of 0.004/300mm and repeatability accuracy at ±0.002/300mm.
(2) High-rigidity Structure
- Featuring an innovative integral casting bed design, the machine excels in vibration dampening, significantly enhancing its rigidity. This ensures superior stability during operations, minimizing vibrations and securing precise machining outcomes.
- An ultra-wide steel base with a symmetrical support layout further reinforces the design, effectively dispersing cutting stress. This enhancement boosts overall rigidity, enabling the machine to excel in demanding heavy-duty tasks.
(3) High-speed and Efficient Spindle
- Equipped with a high-rigidity imported spindle, the machine offers versatile speed options to accommodate various machining demands. Its impressive maximum speed of 20000rpm/min efficiently meets the high-speed cutting requirements of diverse materials, significantly enhancing processing efficiency.
- The direct coupling spindle transmission ensures seamless and efficient power flow, minimizing energy loss for stable and smooth machining operations.
(4) Advanced CNC System
- Powered by Mitsubishi/SYNTEC systems, the machine boasts formidable computational power and extensive functionalities. Precision programming for intricate parts becomes an intuitive process, catering to diverse user preferences and styles.
- With advanced CNC functionalities such as tool radius and length compensation and helical interpolation, the system amplifies accuracy and efficiency. Its user-friendly interface ensures effortless operation and parameter settings for seamless user experience.
(5) Automated Machining Function
- The optional automated material receiving hand elevates the machine's efficiency, enabling unmanned operations for cost-effective mass production while maintaining consistent machining flow and reliability.
- The CNC system seamlessly integrates with automated robots, supporting versatile production line adjustments to meet dynamic production requirements, thereby enhancing the intelligence and adaptability of your manufacturing processes.
3. Technical Parameters
Items |
Parameters of ZD - 650T |
Operating System |
Mitsubishi/SYNTEC |
Worktable Surface Size |
700×420mm |
Worktable Load Capacity |
300kg |
Left - right Travel (X) |
620mm |
Front - rear Travel (Y) |
420mm |
Up - down Travel (Z) |
330mm |
Spindle Taper (Specification/Installation Size) |
BT30 |
Maximum Spindle Speed |
20000rpm/min |
Spindle Transmission Method |
Direct - coupled |
Distance from Spindle Center to Column Guide Rail |
480mm |
Distance from Spindle End Face to Worktable Surface |
150 - 480mm |
Guide Rail/Linear Rail Specification |
Linear Guide Rail |
Spindle Motor Parameters (Power) |
5.5/7.5kw |
X, Y, Z - axis Motor Parameters (Power) |
1.5, 1.5, 3kw |
X, Y, Z - axis Rapid Traverse Speed |
48m/min |
Positioning Accuracy |
0.004/300mm |
Repeatability Accuracy |
±0.002/300mm |
Net Weight of Machine Tool |
3.2T |
Floor Area of Machine Tool (Length×Width×Height) |
2000×2000×2100mm |
(1) Operating System
Utilizing Mitsubishi/SYNTEC systems, the machine provides robust control, ensuring steadfast accuracy and operational efficiency across all machining tasks.
(2) Worktable
- Featuring a generous worktable surface of 700*420mm, it accommodates diverse workpieces, catering to a wide range of machining needs.
- With a load capacity of 300kg, the worktable is designed to handle a multitude of workpiece weights, ensuring reliability in all operations.
(3) Travel
- The remarkable travel capabilities include a left-right travel (X-axis) of 620mm, a front-rear travel (Y-axis) of 420mm, and a robust up-down travel (Z-axis) of 330mm. This allows the machine tool to accommodate various machining tasks, easily meeting the needs of different workpiece sizes.
- Ingeniously crafted, the travel for X, Y, and Z axes is designed to masterfully handle the machining of complex, intricate parts. This seamless integration of precision and speed guarantees outstanding accuracy and efficiency, delivering extraordinary results every time.
(4) Spindle
- Sporting a main taper specification of BT30, the spindle is expertly engineered to align with standard installation sizes. This ensures supreme adaptability and steadfast stability, offering flawless tool performance that remains unmatched.
- Engineered for cutting-edge efficiency, this high-speed spindle achieves an awe-inspiring maximum speed of 20000rpm/min. It not only elevates surface quality but also amplifies productivity, establishing new heights in machining excellence.
- Utilizing a direct coupling method for spindle transmission, this feature ensures efficient, direct power delivery. It minimizes energy loss, promoting seamless, uninterrupted spindle operations that enhance overall performance.
(5) Motor Parameters
- With a spindle motor power range of 5.5/7.5kw, this adaptable system delivers customizable power outputs. It adeptly caters to all machining demands, from delicate light cutting to robust heavy cutting, with exceptional proficiency.
- Optimized motor parameters for the XY and Z axes-set precisely at 1.5, 1.5, and 3kw respectively-ensure swift and precise axis movements. This optimization drives high-precision positioning and machining, delivering outstanding performance.
(6) Rapid Traverse Speed
Experience unparalleled velocity with rapid traverse rates of 48m/min for the X, Y, and Z axes. This high-speed capability significantly reduces auxiliary machining time, dramatically enhancing the overall efficiency of the machine tool.
(7) Accuracy Index
- With a positioning accuracy of 0.004/300mm and repeatability accuracy of ±0.002/300mm, this high-precision instrument ensures the dimensional accuracy and geometric integrity of machined parts, consistently maintaining superior product quality.
- Through rigorous testing and meticulous optimization, the accuracy index is tailored to meet the exacting standards of high-precision industries like aerospace and medical devices, delivering exemplary performance and reliability.
(8) Machine Tool Specifications
- With an exact weight of 3.2T, the machine tool's compact dimensions of 200020002100mm allow seamless integration into various production settings. This design not only maximizes spatial efficiency but also reinforces the machine tool's stability and structural integrity.
- Expertly engineered for optimal weight and dimensions, this design guarantees easy transport, installation, and setup. It substantially minimizes user costs and downtime, significantly boosting operational efficiency.
4. Application Scenarios
(1) Automotive and Motorcycle Parts Industry
- Perfectly aligned for the precision machining of automotive engine components, transmission gears, and motorcycle hubs, this solution ensures components meet rigorous dimensional and geometric tolerances, thereby enhancing product assembly and longevity.
- In mass automotive production, the optional automation feature significantly amplifies efficiency and curtails costs, addressing the industry's demand for large-scale production with exceptional success.
(2) Medical Device Industry
- Ideal for manufacturing a wide range of medical device parts, including surgical tools, implants, and equipment housings, this high-precision solution ensures flawless surfaces and accurate dimensions, conforming to stringent medical standards.
- Capable of machining intricate medical device components like high-precision curved implants, it offers unparalleled solutions for the medical device sector, driving technological advancements with impeccable quality.
(3) Household Appliances and Sanitary Ware Industry
- In the household appliance realm, our cutting-edge machining solutions are essential for crafting vital components such as air conditioner compressors, refrigerator parts, and washing machine drums. Our technology does more than boost production efficiency; it also cuts costs, ensuring your household appliances stand out in the competitive market.
- In the exquisite world of sanitary ware, achieving precision is absolutely essential. Our elite machining solutions expertly craft components such as faucets, valve cores, and an array of sanitary hardware fittings with meticulous precision. This attention to detail ensures impeccable sealing, an exceptional aesthetic allure, and remarkable service performance, perfectly meeting the demands of discerning consumers who insist on top-quality sanitary ware.
(4) Military and Aerospace Industry
- Our advanced machining solutions rise to the challenge of fulfilling the stringent demands for high-precision, high-reliability components crucial for military applications. This includes the manufacturing of missile components, aero-engine blades, and structural aerospace parts. The unsurpassed precision and robustness of our cutting-edge machine tools ensure top-tier quality and performance, significantly bolstering national defense modernization efforts.
- Our capabilities in machining extend to the crafting of parts from intricate shapes and high-performance materials, allowing us to keep pace with the rapidly evolving technical demands of the aerospace industry. This contributes immensely to the advancement and innovation within aerospace technology.
(5) Other Industries
- Our highly versatile machining solutions are applied across an array of sectors, including electronics, communications, and instrumentation. These solutions facilitate the precise machining of a diverse range of precision and structural components. By delivering high-precision and efficient machining services, we actively drive technological advancements and spur product innovation across these varied industries.
- In any domain that demands precision engineering, the ZD-650T machine tool from Dalian Zhide CNC Technology Co., Ltd stands as the ultimate choice. It significantly enhances production efficiency and product quality, setting a new benchmark in performance excellence.
5. Company Advantages
(1) R & D and Innovation Capability
- At the core of our success is our dynamic and innovative R&D team, supported by significant investments in research and development. We forge alliances with top-tier research institutions globally to incorporate state-of-the-art technologies, thus elevating our product performance and technical expertise to remain competitive in the marketplace.
- We are highly responsive to user feedback, constantly adjusting our R&D strategies in real-time to align with market trends. This proactive approach results in the introduction of groundbreaking products and technologies that are precisely tailored to market demands, offering bespoke solutions that address diverse customer machining needs.
(2) Quality Control System
- Our comprehensive quality control system encompasses every stage, from raw material procurement to production, testing, and post-sales service. Every phase adheres to rigorous international quality standards, employing advanced testing equipment and procedures to ensure each machine meets the highest quality standards upon leaving the factory.
- We have achieved numerous national patent certifications and the ISO9001 international quality system certification, along with the esteemed EU CE certification. This prestigious recognition underscores our unwavering commitment to delivering exceptional quality, earning trust from markets worldwide.
(3) After-sales Service Support
- Our dedicated after-sales team provides comprehensive and prompt technical support to ensure seamless equipment operation. From installation and training to troubleshooting, we act with urgency to minimize downtime and mitigate potential user losses.
- We conduct regular follow-ups and maintenance to assess equipment performance, offering maintenance recommendations and technological upgrade plans. This proactive strategy extends equipment longevity, enhances efficiency, and fosters enduring partnerships with our clients.
(4) Customization Service Capability
- Our robust customization capabilities empower us to tailor machine tool solutions to precisely meet specific user requirements and machining processes. From machine functionality and design to process optimization, we deliver bespoke solutions that align perfectly with diverse user needs.
- Throughout the customization process, we maintain close collaboration with our clients to ensure our solutions meet their expectations. Our comprehensive service, spanning from project planning to delivery, ensures flawless execution and guarantees customer satisfaction.
6. Purchase and Contact Information
(1) Purchase Process
- Consultation and Communication: Effortlessly engage with our expert sales team via telephone, email, or online consultation to explore detailed insights about our products. Share your specific needs and queries, and experience our steadfast commitment to delivering exceptional service.
- Needs Assessment and Solution Customization: Our proficient technical team diligently evaluates your unique machining requirements and process specifications. We provide you with a tailor-made machine tool solution, incorporating optimal equipment selection, strategic configuration recommendations, and precise machining process planning.
- Contract Signing: Protect your interests with unparalleled assurance! As soon as both parties reach a consensus on product specifications, pricing, delivery schedules, and after-sales service, a formal contract is promptly established. This creates a strong, legally-binding framework that safeguards the rights and interests of all parties involved, promising a harmonious and streamlined collaboration.
- Production and Delivery: We orchestrate production with meticulous precision to adhere strictly to contract specifics, ensuring seamless and timely product delivery. Stay effortlessly informed with regular updates on production progress and quality control, providing you with peace of mind and anticipation as your product makes its way to you.
- Installation, Commissioning and Training: Upon arrival of the equipment at your site, our highly skilled technicians take charge of installation and commissioning, ensuring unparalleled operational excellence. Experience the advantage of comprehensive training and expert technical guidance, enabling you to effortlessly master equipment operation and maintenance with utmost confidence.
(2) Contact Information
-
Marketing Service Center
Address: Jinping Street 58 - 1, High-tech Innovation and Entrepreneurship Center, Dalian Development Zone, Liaoning
Telephone: 0411 - 88703337, 19818983582
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Machine Tool Manufacturing Center
Address: Liandong Road 16 - 63, Advanced Equipment Manufacturing Park, Dalian Development Zone, Liaoning
Dalian ZHIDECNC Technology Co., Ltd. eagerly looks forward to forging a groundbreaking partnership with you, as we strive to achieve unparalleled success together in the realm of precision machining!