Machine tool introduction
1. The main castings are cast by advanced casting iron by resin sand process. Advanced finite element analysis technology is used for optimize design with advanced structure and reasonable layout. And after the secondary aging treatment, it can ensure the long-term processing stability of the machine tool. The appearance design is beautiful and generous, more humanized.
2, integrated integral base, bed body thick, large guide rail span. Dual-drive guide rail, stable structure and strong rigidity, good precision retention.3, large torque spindle, with a strong spindle servo motor, smooth operation, high accuracy, durable.
4, machine tool spindle bearing using precision NSK Angle contact ball bearing, can get high precision, high capacity, high carrying capacity, high speed optimization combination,
5, the bidirectional pre-stretching process, greatly reduce the bias torque, improve the force of the wire bar, is conducive to improve the processing accuracy of the machine tool.6. The front part of the Z-direction guide rail adopts stainless steel protective cover to protect the guide rail and prolong its service life.
7, the two shaft wire bars are using high precision ball wire screw, with scientific advanced assembly technology, small thermal deformation, high transmission precision.
8, screw support using well-known brands of precision bearings, screw lock nut with high precision lock nut, improve the screw support and locking accuracy, further improve the processing accuracy of the machine tool.
9, the use of automatic centralized lubrication system, through the set oil injection time interval and oil injection time to lubricate the wire bar, guide rail and other moving parts, to ensure the normal use accuracy and service life of the machine tool;
Machine tool light machine
| Description (Description) |
unit
Unit) |
specifications
( Specification) |
process capability
(Capacit) |
Beded rotation diameter Swingover bed |
mm |
¢240 |
| Maximum machining diameter and length are Max Turningdiameter length |
mm |
¢120×100 |
| The maximum rod material processing diameter is Max bar working dia meter |
mm |
¢ 28 / ¢ 30 (optional) |
| Spindle speed: Spindlespeed (Max) |
rpm |
60 ~4500 |
| |
|
Pneumatic clamp 8000
Electric spindle hydraulic clamping 500 0
(standard configuration) |
| The spindle through-hole diameter is Spindle bore diameter |
mm |
¢36 |
a
r |
Maximum trip, Max. traverse |
X-axis (X-axis) |
mm |
280 |
| |
|
Z-axis (Z-axis) |
mm |
260 |
| Fast movement speed of Rapid traverse feed |
X-axis (X-axis) |
m/ min |
18 |
| Z-axis (Z-axis) |
m/ min |
18 |
cutter
(Tooling) |
Number of installed tool holders is Max.gang No.of tool stations |
ea |
11 |
| Odiameter shaft height OD tool height |
mm |
16× 16 |
| Inner diameter knife rod diameter is Boring bar diameter |
mm |
(Standard-equipped) ¢ 25 |
| Tool seat center height Tool holder center hei ght (Toolplte) |
mm |
35 |
| any power-generating or power-driven machine |
(Motors) |
Electric spindle motor Mainspindle motor |
kw |
5.5/7.5 |
Feed the servo motor to Servo motor |
X-axis (X-axis) |
kw |
1 |
| Z-axis (Z-axis) |
kw |
1 |
| Lubricating the pump motor, Lubricant motor |
w |
4 |
| Cooling pump motor Coolant pump |
kw |
0. 18 |
Its
he
( O t h |
Total machine tool power is Electric power sup ply |
KVA |
6 |
| Cooling box capacity of Coolanttank capacity |
L |
55 |
| Lubrication unit capacity is Lubrication tank capa city |
L |
0.8 |
| Machine tool height is Machine height |
mm |
1615 |
| |
Cfloor area Floor space |
Length of Length |
mm |
1332 |
| width Width |
mm |
1294 |
| Total weight of the machine tool is Machine weight |
kg |
1400 |
| The CNC control system, CNC controller |
standard |
Taiwans new generation |
| accuracy |
Spindle beating |
|
≤0.002 mm |
| |
X/ Z |
Axis positioning accuracy: |
|
0.003 mm |
| |
X/ Z |
Axis repeat positioning accuracy: |
|
≤± 0.002 mm |
5 / 1
Standard configuration list
order number
NO |
name Name |
Quantity Quantity |
| 1. |
Background editing function Back ground edit |
1 set of One set |
| 2. |
Absolute / incremental editing of Absolute / incr ement edit |
1 set of One set |
| 3. |
X-axisdiameter / radius input "X" axisdiameter / radius |
1 set of One set |
| 4. |
The decimal point is input to Decimal point input |
1 set of One set |
| 5. |
Constant surface cutting speed control for Constant surface speed control |
1 set of One set |
| 6. |
Enter the tool offset value directly to the Direct input of offset amount "A" |
1 set of One set |
| 7. |
Single fixed loop Canned cycle t urning |
1 set of One set |
| 8. |
Compound fixation back loop Multi repetitivecycles for turn ing |
1 set of One set |
| 9. |
Tip tip arc compensation Tool nose radius compensation |
1 set of One set |
| 10. |
Metric / metric conversion Switch Inch / metric conversion |
1 set of One set |
| 11. |
Tool wear setting is Tool geometry offset andtool wear offset |
1 set of One set |
| 12. |
Graphical display function Graphic di splay |
1 set of One set |
| 13. |
Self-diagnostic function Automatic diagnosis |
1 set of One set |
| 14. |
Return to the reference point / second reference point Reference / 2nd referencepoint return |
1 set of One set |
| 15. |
Spindle stylet Interfac e CF card |
1 set of One set |
| 16. |
The USB interface is InterfaceRS-232 |
1 set of One set |
| 17. |
Processing time / quantity indicates functional Run hour / number ofparts display |
1 set of One set |
| 18. |
Fast moving overload Rapid traverse override |
1 set of One set |
| 19. |
Spring stylet device Collet Chuck |
1 set of One set |
| 20. |
The spindle Cs control the spindle Cs control |
1 set of One set |
| 21. |
Spindle orientation of the spindle positioning |
1 set of One set |
| 22. |
Hydraulic clammechanism Hyd.clamping lever age ncies |
1 set of One set |
| 23. |
The base base plate Tooling Plates |
1 set of One set |
| 24. |
Left unilateral tool seat Singleholder (L) |
3 out of the three sea. |
| 25. |
Right unilateral tool seat Single holder (R) |
2 sets of two sea. |
| 26. |
Bred tool holder holder |
3 three sea |
| 27. |
Centralized lubrication unit Centralized lubrication d evice |
1 set of One set |
| 28. |
Cutting oil filtration unit Cutting oil installation |
1 set of One set |
| 29. |
Working light, Work light |
1 set of One set |
| 30. |
Signal lamp (3colors) Signallamp (3 colors) |
1 set of One set |
| 31. |
Cutting oil tank: Cutting oil tank |
1 set of One set |
| 32. |
Ground foot disk Bed plates |
1 set of One set |
| 33. |
tool Tool |
1 set of One set |
| 34. |
Hydraulic station (hydraulic clamping) |
1 set of One set |
| 35. |
2 years new generation warranty period 2 year new generation warranty |
The 1-year-old one year |
5. Product text description and introduction
1. High rigidity
The six basic parts of this machine tool, such as base, base, X-axis slide table, blade base bottom plate, cross slide table, etc., are selected ash cast iron H300, using resin sand process, integral casting base, through the natural aging treatment of more than a year, density 6.8-7.3g/ cm³, tensile strength σ b (MPa): 250, hardness HB209. Strength, wear resistance, heat resistance is good, the machine tool operation process can effectively absorb vibration energy, good shock absorption, and has good lubrication performance, the overall weight of the casting 1160 Kg
2. High precision
The X-axis / Z-axis rail surface is rails, which is suitable for heavy cutting; After the bed finishing, the guide surface is high frequency quenching, and the guide surface is precision ground after heat treatment. Finally, the cross-slide and X-slide contact no less than 20 points per square inch with the high-precision machining of the machine tool, and the automatic forced lubrication of all X-direction and Z-axis gauge surface can effectively prolong the life of the machine tool.
3 Functional components
- ZD-H30 adopts the original imported spindle with Taiwan customized high precision customization, the spindle adopts ultra-precision centripetal ball bearing, the large servo spindle motor drives the infinite variable speed, the highest speed is 8000 rpm, the spindle end jump and cone hole beating are within 0.002mm. After spindle assembly, the tolerance of center precision, bus and side bus on the spindle are at 0-0.003mm.
B. X axis and Z axis adopt Japanese THK ultra-precision ball wire rod, with accuracy level of C3, smooth operation, small vibration and fast shift of 18m / min;
C. X-axis and Z-axis wire rod support mode adopts the wire rod pre-stretching method " technology. The circular beat of the wire rod motor is within 0.01mm. According to ISO-230-2 standard, the positioning accuracy is within 0.003mm (full stroke), and the repeated positioning accuracy is within ± 0.002mm;
The d. X axis and Z axis coupling are SFC-040 SA2-14B-14B, with smooth transmission and high precision;
E. Using hydraulic clamping mechanism, suitable for strong processing;
f. Electrical components: AC contactor, relay and button in electrical cabinet, our company adopt Schneider / Delixi brand, leakage protection device, circuit breaker, switch power supply adopt Schneider / Delixi brand.
4. Control system
A. The system selects Taiwan new generation system, and our standard configuration includes Cs axis function;
5 · With convenient operation panel and use;
A. The operation and programming of the operators are more convenient and improve the operation efficiency;
B. Simple and generous glass door design, so that programming and operators more intuitive and clearly observe any changes in the processing process, enhance the internal visibility of the machine tool, at the same time reduce the weight of the door, small and light, reduce the physical consumption of the operators;
c. LED lighting and three-color signal lights, more energy saving and environmental protection;
D. Strong processing ability, can meet the demand of heavy cutting, compact structure, easy to operate, can realize all kinds of parts of the car circle, boring hole, drilling, tapping, car thread, cutting, cutting process, standard configuration Cs axis function, can configure all kinds of axial, radial power tool, complete more complex parts processing, greatly improving the processing performance and scope of the machine tool;
E. Machine tool reserved automatic feeder interface, through the configuration of rod conveyor or quilted manipulator, robot and other devices, can realize the shaft parts continuous, unmanned automatic processing, so that no ethics, save labor costs into reality;
F. According to customer needs and parts processing requirements, matching automatic door and oil mist collector, can be configured with automatic feeding device, rack manipulator, joint robot, etc., provide a full set of automation solutions, help customers to form unmanned automation production line, machine substitution, prompting customer manufacturing upgrade, improve customer field production automation level, help customers from labor-intensive to technology-intensive transfer upgrade;
g. According to the processing requirements of the outer diameter size of slender shaft parts, the pneumatic / hydraulic tail seat can be selected to realize one plus one top or two top type machining, and up to 3 tools can be installed through customized knife holder;
H. Rich splint options, can be customized according to the shape of all kinds of spindle spring grips, step spindle spring grips and special non-standard spindle spring grips. Rubber cylinder clamp and 4 inch / 5 inch hydraulic chuck device:
4. The following interface shall be configured at the equipment installation site:
Power interface: the power supply provided by the equipment installation site must be three-phase four-wire system, and the power line voltage is 380V. Pay attention to the power supply voltage stabilization, and ensure that the fluctuation of the power supply voltage should not be more than ± 10%. If the phase voltage of three-phase wire power supply provided by the equipment site is 380V ± 10%. When the equipment is connected to the power and electricity, do not be connected through the transformer;
2. Compressed air interface: p=4 ~6kgf / cm 2 Q = 5 m3/h, ¢ 1 2 at gas source interface, quick joint, joint to equipment, installation position, ¢ 1 2 trachea 1 2 meters for temporary adjustment on site. The main channel of compressed air must be equipped with the main channel filter and dryer. The air pressure must be guaranteed between 0.5 and 0.7 Mpa.
5. The Buyer shall leave sufficient installation space in the appearance size drawing of the equipment sample provided by the Seller for the placement and maintenance of the machine tool.
List of major parts and components
| |
|
|
|
| 1 |
navar |
The new generation |
Taiwan |
| 2 |
Spindle motor |
The new generation |
Taiwan |
| 3 |
X.Z-axis servo motor |
The new generation |
Taiwan |
| 4 |
bearing |
NSK2047/2062 |
Japan |
| 5 |
ball screw |
Intime / THK |
Taiwan / Japan |
| 6 |
Straight rolling bead guide rail |
Intime / THK |
Taiwan |
| 7 |
Oil cylinder hydraulic |
Jia he |
Taiwan |
| 8 |
grease pump |
Fort teng |
Taiwan |
| 9 |
high-pressure system |
4 4 0 kg pressure, 30 L/min four-way effluent / spindle center effluent |
ZZD |
Factory accuracy standard
| Main inspection items |
Factory standard |
| positioning accuracy |
X-axis / Z-axis |
0.003m |
| Repeat positioning accuracy |
X axle |
±0.002m |
| Z axle |
±0.002m |
| accuracy class |
Silk rod accuracy grade |
C3 level |
| Track accuracy level |
P level |
| Spindle precision |
The cone of the clamp drum beats |
≤0.002mm |
| The spindle beats in a radial direction |
≤0.002mm |
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