ZD - C36 Automated CNC Lathe: Pioneering a New Era in Precision Machining
In the realm of contemporary manufacturing, the ZD - C36 Automated CNC Lathe by ZHIDECNC stands as a transformative force, redefining standards in precision, automation, and performance excellence. This state-of-the-art machine tool is meticulously engineered to cater to the diverse, demanding requirements of industries seeking high-caliber machining with unparalleled efficiency.
1. Key Features
1.1 Unmatched Precision
- This lathe boasts a high-rigidity, low-center-of-gravity bed, integrally cast for stable machining performance. The spindle end/radial runout is a remarkable 0.002mm, and positioning accuracy reaches an extraordinary 0.003mm. Such precision ensures every part machined meets the most rigorous quality standards, making the lathe indispensable for applications where accuracy cannot be compromised.
1.2 Cutting-Edge Automation
- Outfitted with an advanced material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, facilitating continuous processing of diverse workpieces, whether in large or small batches. It can be configured into an optional fully automated production line, supporting up to 10 machines in sequence. Its automatic chip conveyor and customizable material storage bins further augment automation, minimizing human intervention and maximizing productivity.
1.3 Superior Components
- This machine is equipped with imported pneumatic components and a Mitsubishi control system. The inclusion of a TK wire cup guide rail and imported servo turret ensures fluid and precise movement. Additionally, an online inspection device allows real-time monitoring of the machining process, preventing batch defects and enabling immediate corrective actions, thereby ensuring consistently high-quality output.
1.4 Versatile Configuration
- The ZD - C36 offers adaptability to pair with an automatic bar feeder, boosting its material handling proficiency. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be included to fulfill specific production demands. This versatility makes the lathe ideal for a broad spectrum of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- This machine can process a bar stock with a maximum diameter of 34mm. For operations involving automatic loading and unloading, the maximum machining diameter is 200mm (85mm with automation), and the maximum machining length is 120mm (70mm with automation).
2.2 Spindle Specifications
- The spindle motor delivers a power output of 3.7/5.5KW, capable of speeds from 60 to 6000 revolutions per minute. It is engineered for high torque and smooth operation, ensuring efficient material removal.
2.3 Axis Movements
- Both the X-axis and Z-axis feature a travel distance of 145mm. The X-axis and Z-axis ball screws size 3210 ensure precise, repeatable positioning. The tool height is set at 20mm, with an overall bed structure designed for ultimate rigidity and stability.
2.4 Machine Dimensions and Weight
- This compact yet robust machine occupies an area of 1600 x 1700mm with a height of 2300mm, weighing approximately 2400kg, making it an ideal solution for a variety of machining environments.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, a cooling system with integrated water tank, a full protective enclosure, an automatic lubrication system, a conveyor-belt-equipped material handling robot, a high-pressure pump system, and an oil mist collection system. Optional enhancements such as an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms can be integrated to amplify the machine's capabilities.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse utilized across diverse industries, showcasing its unparalleled adaptability and precision in sectors such as:
3.1 Automotive and Motorcycle Components
- Within the automotive and motorcycle manufacturing realms, the precision machining of intricate engine components, transmission parts, and chassis elements is of paramount importance. The ZD - C36, with its ability to manage complex geometries and sustain rigorous tolerances, stands as a premier choice for crafting superior components that not only meet but exceed the stringent performance and safety standards of these industries.
3.2 Pneumatic and Hydraulic Systems
- When it comes to the production of pneumatic and hydraulic cylinders, valves, and fittings, the lathe's precision and automation prowess guarantee unwavering quality and dimensional fidelity. This consistency is critical for the optimal operation of these systems, which are integral to industrial machinery, automation solutions, and transportation technologies.
3.3 Home Appliances and Sanitary Ware
- Manufacturing components for home appliances such as washing machines, refrigerators, and air conditioners, alongside sanitary ware items like faucets and showerheads, necessitates superior precision machining. The ZD - C36 adeptly produces these parts with impeccable surface finishes, enhancing the overall quality and aesthetic appeal of the final products.
3.4 Medical Devices
- In the medical arena, the crafting of surgical instruments, implants, and diagnostic equipment demands unmatched precision and quality. The advanced features and dependable performance of the ZD - C36 make it an exemplary choice for machining essential medical components, thereby ensuring patient safety and the efficacy of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- The synergy of high-speed machining, automated material management, and real-time inspection empowers continual and efficient production. The capability to swiftly transition between diverse workpiece geometries and batch sizes further boosts productivity, curtailing production cycles and amplifying overall output.
4.2 Uncompromised Quality
- Through its precise machining prowess and integrated quality control systems, the ZD - C36 ensures every machined part aligns with or surpasses stringent quality benchmarks. This not only minimizes rework and waste but also bolsters the prestige of manufacturers dependent on this machine for their production needs.
4.3 Cost-Effectiveness
- By curtailing human error, minimizing material wastage, and heightening production efficiency, the ZD - C36 presents substantial long-term cost advantages. The initial investment in this state-of-the-art machinery is rapidly balanced by the increased productivity and quality enhancements it introduces to the manufacturing workflow.
4.4 Ease of Use and Integration
- Designed with an emphasis on user-friendliness, the machine incorporates the Mitsubishi control system offering intuitive programming and operational interfaces. Operators can swiftly master its functions, and its modular design ensures seamless integration into existing production lines, supporting compatibility with a range of automation peripherals.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a remarkable advancement in the realm of precision machining technology. This sophisticated system seamlessly merges cutting-edge features with dependable performance, offering versatile applications that position it as an indispensable tool for manufacturers aiming to excel in the ever-evolving industrial field. Whether you're involved in high-volume production tasks or the intricate machining of precision components, the ZD - C36 emerges as the premier choice for those committed to achieving unparalleled excellence in their machining operations.
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