Machining Center ZD - V1160: A Premier Recommendation for Excellence
Esteemed and Valued Customer,
Greetings, I'm Kin from the renowned Dalian Zhide Numerical Control Technology Co., Ltd. Our esteemed organization specializes in the art of CNC machine tools, offering unparalleled quality in both products and services. Today, it is my privilege to introduce to you our exceptional product, the ZD - V1160 Machining Center, which epitomizes our dedication to excellence.
1. Welcome to Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our esteemed company is a pioneer in the R & D, production, sales, and service of CNC machine tools. With a dedicated R & D team, cutting-edge production facilities, and a rigorous quality control system, we proudly hold prestigious certifications like ISO9001 international quality system and EU CE certification. Our products are lauded both domestically and internationally, consistently empowering numerous clients to boost their production efficiency and elevate product quality.
2. Distinctive Features of the ZD - V1160 Machining Center
The ZD - V1160 is a powerhouse of performance, crafted to cater to the multifaceted demands of contemporary manufacturing. It seamlessly integrates superb stability, unmatched precision, and formidable processing prowess, making it the quintessential choice across a diverse array of sectors, from automotive and aerospace to precision machinery and mold fabrication.
3. Ingenious Structural Design
3.1 Robust High - Strength Casting
The ZD - V1160's core components, including the bed, column, and saddle, are forged from high - strength Meehanite cast iron, treated with annealing to alleviate internal stress. These elements boast superior vibration absorption and remarkable long-term stability, effectively dampening cutting force impacts to maintain machining precision and ensuring unwavering stability even during high-speed, heavy-load operations.
3.2 Impeccable Rigid Structure
Employing a box-type structural design, the machine showcases exceptional rigidity and strength. Wide-span guide rails and large-diameter ball screws guarantee smooth axis movement and precise positioning. The symmetrical support framework fortifies the machine's stability, allowing it to endure substantial cutting forces without succumbing to deformation.
4. Comprehensive Technical Specifications
4.1 Expansive Worktable
- Size: The ZD - V1160's worktable measures an impressive 1200×600mm, offering a generous workspace for accommodating workpieces of various sizes.
- Load Capacity: It boasts a substantial load capacity of 1000kg, adept for processing large and robust workpieces with ease.
- T - Slots: Equipped with strategically placed T - slots of specific number, width, and pitch (refer to product manual for precise details), ensuring secure workpiece and fixture clamping for reliable machining.
4.2 Dynamic Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With an X - axis travel of 1100mm, it facilitates extensive horizontal movement to meet the demands of elongated workpieces.
- Y - Axis Travel: The Y - axis offers a travel of 610mm, granting ample space for front-to-back workpiece machining.
- Z - Axis Travel: The Z - axis travel stands at 610mm, catering to the needs of machining works at varying heights.
- Rapid Movement Speed: The rapid movement speed across the X, Y, and Z axes reaches an impressive 36m/min, significantly minimizing non-cutting time and boosting production efficiency.
- Unmatched Positioning Accuracy: The positioning accuracy of each axis reaches an impressive 0.004/300mm, while the repeat positioning accuracy stands at an outstanding ±0.002/300mm. This level of precision ensures that the machining accuracy of every workpiece consistently meets the most stringent of standards, guaranteeing exceptional quality in every operation.
4.3 Spindle
- Spindle Taper: The spindle is equipped with a robust BT40/BT50 taper-selectable based on your specific application needs-offering a powerful clamping force. This ensures remarkable tool stability even during high-speed rotations, making it ideal for demanding machining tasks.
- Spindle Speed: The spindle offers a versatile speed range of 8000/10000 rpm, with options for belt or direct-drive systems. This adaptability allows it to handle a myriad of machining processes and materials. For instance, higher speeds contribute to enhanced surface finishes when working with aluminum alloys, whereas lower speeds preserve tool integrity and machining quality when dealing with high-hardness alloy steels.
- Spindle Power: Boasting a spindle motor power of 15/18.5KW, this machine provides ample power for both high-speed and heavy-duty cutting. It's proficient in processing an extensive range of materials including steel, cast iron, aluminum alloys, and various non-metallic substances.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 features a tool magazine with a substantial capacity (refer to the specific product manual for detailed specifications), allowing for the storage of multiple tools. This capability enables automatic tool changes, significantly reducing downtime and enhancing production efficiency.
- Tool Change Time: Benefit from a minimized tool change time (please refer to the specific product manual for detailed timing), ensuring seamless transitions between different machining tasks and significantly reducing production downtimes.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations, offering unparalleled precision in face milling, end milling, and contour milling. Its high-speed spindle and precise axis movement control facilitate the processing of complex shapes, delivering smooth surfaces and meeting strict dimensional accuracy standards. Whether crafting a mold cavity or any intricate component, this machine ensures precise shape and size fidelity, guaranteeing superior mold quality.
5.2 Drilling
In drilling applications, this machine assures perfect perpendicularity and hole accuracy. With a high-torque spindle driving the drill bit through various materials efficiently, and precise axis positioning maintaining exact hole placements, it is indispensable for producing parts with multiple holes like engine blocks, ensuring they meet design specifications flawlessly.
5.3 Tapping
The ZD-V1160 demonstrates exceptional proficiency in tapping operations, delivering high-speed, accurate tapping that maintains thread quality and pitch precision. It adeptly handles a wide range of thread sizes, from small to large diameters, completing each tapping process reliably and with stability.
6. Control System
The ZD-V1160 is outfitted with a state-of-the-art control system (choose between Mitsubishi or Fanuc systems based on preference), featuring a user-friendly interface, intuitive programming, and rapid processing capabilities. This advanced system facilitates automated control of machining processes, real-time monitoring of machine status, and includes error diagnostics and alarms for easy operation and maintenance.
7. Optional Accessories
To cater to your distinct machining needs, the ZD-V1160 offers a comprehensive selection of optional accessories, such as:
- Fourth-Axis Rotary Table: This exceptional accessory broadens the machine's machining range, empowering it to effortlessly handle complex curved surfaces and intricate parts that demand multi-faceted processing. Imagine the precision when crafting impellers-the fourth-axis rotary table synergizes seamlessly with the X, Y, and Z axes, flawlessly executing the intricate machining of complex blade surfaces.
- Cooling and Lubrication Systems: Our range of cooling and lubrication systems is meticulously designed to ensure your machine operates smoothly during the machining process. The high-pressure cooling system is a marvel of efficiency, adeptly cooling both tool and workpiece, enhancing surface quality, and significantly extending tool life. Our state-of-the-art automatic lubrication system guarantees the seamless movement of every component, minimizing wear, tear, and maintenance costs.
- Tool Monitoring System: This innovative system is your vigilant ally, continuously monitoring tool wear and breakage in real-time during machining. Should a tool malfunction occur, it promptly sends an alert, enabling timely tool replacement and preventing costly processing errors and workpiece waste.
8. After-Sales Service
Recognizing the paramount importance of after-sales service to your production, we present an all-encompassing after-sales service system:
- Installation and Commissioning: Our team of seasoned technicians will provide on-site installation and commissioning services, ensuring your machine is operational at the earliest.
- Training: We offer comprehensive training for both operators and maintenance personnel, enabling them to swiftly acquire the skills necessary for proficient machine operation and maintenance.
- Warranty: The ZD-V1160 is backed by a [X]-month warranty period. During this time, should any quality issues arise, we commit to providing free repairs or part replacements.
- Technical Support: Our dedicated technical support team is on standby 24/7, ready to address your queries and resolve issues promptly. We also offer remote support over the Internet, ensuring rapid responses to meet your needs.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of performance and reliability. Its superior structural design, high-precision machining capabilities, and comprehensive after-sales service make it an outstanding choice for fulfilling your manufacturing aspirations.
To tailor the perfect machining solution for you, please forward the engineering drawings of the parts you wish to process. This will allow us to thoroughly analyze your unique requirements and suggest the optimal configuration and accessories for the ZD-V1160.
Should you have any inquiries or require further details, do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the chance to collaborate and propel your business to new heights of success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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