Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual - Spindle Vertical Machining Center, a pinnacle of innovation by Dalian ZHIDECNC Technology Co., Ltd. This precision-crafted marvel exemplifies high-performance capabilities that are second to none. It seamlessly blends cutting-edge design principles with superior manufacturing techniques, boasting exceptional precision, rigidity, and efficiency. Crafted for the mass production of intricate components, it finds its indispensable place across diverse sectors such as automotive, construction machinery, aerospace, electronics, and the pneumatic and hydraulic industries.
II. Product Features
(I) Efficient Processing
- Dual - Spindle Design
- Harness the power of dual high-speed spindles, masterfully designed to process two identical parts concurrently. This ingenious setup dramatically boosts processing efficiency, significantly shortens production cycles, and adeptly fulfills the demands of mass production. Experience an unprecedented level of productivity and operational excellence.
- Fast Tool Change System
- Our dual-servo tool arm-type tool magazine offers a remarkable balance of speed and reliability, with an impressive tool change capacity of 24 * 2 (dual-gripper tool magazine). It accommodates a maximum full-tool diameter of 80mm, an adjacent tool diameter of 160mm, and can handle a tool weight of up to 8kg. With a tool change time of a mere 1.6 seconds, this system ensures rapid tool replacement, minimizing processing auxiliary time and enhancing throughput.
(II) High-Precision Processing
- Advanced Transmission System
- Our state-of-the-art X/Y/Z1/Z2 transmission system, leveraging linear guides, achieves rapid traverse speeds up to an astonishing 48m/min. With a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, it guarantees impeccable precision and control throughout your machining processes.
- High - Precision Spindle
- Our meticulously designed spindles, spindle 1, and spindle 2, reach speeds of 8000rpm (belt) and 12000rpm (direct drive), depending on your selected drive mode. The BT40 spindle taper ensures seamless high-speed and precision cutting, providing unparalleled results with every operation.
- Stable Structural Design
- Engineered with a rational structural blueprint and high-quality materials, this machine exudes robust rigidity and stability. It effectively minimizes vibrations and deformations, safeguarding the stability of your processing precision, and ensuring consistent and superior outcomes.
(III) Flexibility and Versatility
- Multi - Axis Linkage Machining
- Powered by our bespoke Mitsubishi system, this machine achieves dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock allow for comprehensive multi-axis linkage machining of complex components, catering to a diverse array of processing requirements with unmatched versatility.
- Center Water-out and High-Pressure System
- Our advanced four-axis lead screw, equipped with a center water-out and high-pressure system, optimally cools both tool and workpiece during processing. This system stabilizes processing accuracy, enhances chip removal, and elevates machining surface quality to new heights.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - Slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-Bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Experience unmatched flexibility with spindle speeds reaching up to 8000rpm when using the belt system and an impressive 12000rpm with direct drive, offering robust performance tailored to your specific machining needs.
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Achieve swift and efficient movement with rapid traverse speeds of up to 48 meters per minute across all axes, ensuring quick processing times and enhanced productivity.
- Positioning Accuracy: Boast peace of mind with a precision positioning accuracy of 0.005mm, ensuring each component is crafted to exacting standards.
- Repeat Positioning Accuracy: Achieve consistent excellence with a repeat positioning accuracy of 0.003mm, ensuring reliability and precision in repetitive tasks.
- Cutting Feed: Versatile cutting feed rates ranging from 0 to 10000mm per minute, allowing for precise customization based on material and project requirements.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: Enjoy expansive tooling options with a dual-gripper tool magazine holding up to 24 tools per gripper, facilitating seamless and efficient tool changes.
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: Minimize downtime with rapid tool change times of just 1.6 seconds, boosting operational efficiency and productivity.
(VI) System Configuration
- System: Equipped with the cutting-edge Mitsubishi/New Generation system, integrating advanced technology for superior control and performance.
(VII) Other Parameters
- Spindle Motor Power: Dual 11kW spindle motors ensure powerful and consistent performance, enhancing machining capabilities.
- X/Y/Z1/Z2 Three - axis Motor Power: Configured with motor powers of 2.0/2.0/3.0/3.0Kw for each axis, providing robust and reliable operation across all dimensions.
- Machine Weight: With a solid structure weighing 6800kg, this machine guarantees stability and durability during even the most demanding tasks.
- Machine Size: Compact yet powerful, the machine dimensions are 2800 * 2800 * 2650mm, optimized for space efficiency without compromising on performance.
IV. Application Industries
- Automotive Parts Manufacturing: Ideal for high-precision machining of automotive components such as engines and transmissions, this machine enhances both production speed and product quality.
- Construction Machinery Industry: Capable of processing structural parts and components of construction machinery with accuracy and strength, meeting rigorous industry standards.
- Aerospace Field: Specially designed for manufacturing high-performance aerospace parts, including engine blades and structural components, to meet stringent aerospace standards.
- Electronics Industry: Achieves high-precision and efficiency in the production of electronic equipment parts, such as housings and heat sinks, catering to the evolving demands of the electronics sector.
- Pneumatic and Hydraulic Industry: Produces precision pneumatic and hydraulic components, ensuring product accuracy and superior sealing performance, essential for industry applications.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of excellence in the realm of CNC machine tools, adeptly merging research & development, production, sales, and service. Our company thrives on the ethos of achieving unparalleled excellence and perfection. With stellar R & D prowess, refined manufacturing craftsmanship, and a robust service framework, we lead the industry. We have proudly secured a multitude of national patent technology certifications, the prestigious ISO9001 international quality system certification, and the esteemed EU CE qualification certification. By collaborating with international machine tool manufacturers, we engage in cutting-edge technical research, forging acclaimed partnerships with renowned universities to harmonize production, learning, and research.Our unwavering commitment lies in delivering intelligent and autonomous technical solutions tailored for CNC precision machine tools. We endeavor to craft superior machine tools that not only meet but exceed expectations, ensuring our users derive maximum value from our offerings.
Opt for the ZD-G500 dual-spindle vertical machining center and unlock a realm of high-performance, precision-driven, and dependable processing machinery. Relish in the comprehensive, high-caliber service provided by ZHIDECNC. We warmly welcome inquiries and purchases from our esteemed global clientele!
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