Experience the zenith of precision machining with the Zhide CNC's ZD - V855 Vertical Machining Center - where innovation meets perfection.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as an avant-garde enterprise in the CNC machine tool sphere, fusing R & D, production, sales, and service into a seamless whole. Since our inception in 2011, we have been steadfast in our pursuit of excellence, striving to emerge as a formidable force in the machine tool industry.
Our formidable R & D prowess continually births groundbreaking CNC machine tools, produced with meticulous craftsmanship. We have architected a robust service framework, offering comprehensive one-stop solutions to our clientele. Our repertoire of national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification certification underscores our commitment to international quality standards and reliability.
Our enterprise is anchored by three pivotal centers: the Machine Tool Application Center, which drives innovation in new product development and optimizes mass production processes; the Machine Tool Manufacturing Center, adept at crafting bespoke machine tools to client specifications; and the Machine Tool Marketing and Service Center, dedicated to enhancing customer experiences, providing expert training, and ensuring swift access to machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center stands tall with its high-rigidity, high-speed imported spindle. Resilient main castings crafted from high-strength Meehanite cast iron undergo annealing to eradicate stress, ensuring they remain free of deformation, thereby providing a steadfast structure for precision machining.
The ultra-wide steel-shaped base features a sophisticated symmetrical support structure, effectively dissipating cutting stress and augmenting machine tool stability during operation. Our choice of imported super-load roller linear guides guarantees exceptional rigidity, precision, and the capacity to execute heavy-duty cuts with aplomb.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 showcases remarkable versatility, seamlessly transitioning across industries like automotive parts manufacturing, precision machinery processing, and aerospace component production. It adeptly handles complex machining operations such as milling, drilling, boring, and tapping with unmatched precision and efficiency. Be it crafting small-batch precision parts or scaling up to mass production, the ZD - V855 is engineered to fulfill your diverse requirements.
2.4 Unmatched After-sales Service
At Dalian Zhide CNC Technology Co., Ltd, our commitment to exceptional after-sales service is unwavering. With a dedicated professional technical team on standby 24/7, we ensure that any machine tool issues are addressed with promptness and efficiency. Our experts are ready to resolve challenges swiftly, ensuring the seamless operation of your machinery. In addition, we provide regular maintenance services for the ZD-V855, aimed at securing its long-term stability, reducing downtime, and enhancing your production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD-V855 vertical machining center is engineered for supreme compatibility with a variety of advanced accessories and systems, significantly broadening its functionality and adaptability. With an optional automatic tool changer (ATC), it facilitates rapid, precise tool transitions, which not only cuts down on machining time but also boosts the efficiency of intricate operations requiring multiple tools. The ATC's generous tool capacity allows for an extensive array of tools within a single machining sequence, elevating your operational versatility.
Furthermore, the machine seamlessly integrates with Zhide CNC's MES digital production system, offering a multitude of advantages. This system lessens operator workload and eases skill demands with features like in-machine probe automatic measurement, guaranteeing uniform product quality. The MES system provides agility in adjusting machine sequences, accommodating urgent tasks, and accessing real-time equipment status. Its flexible processing mode supports the mixed-line production of multiple products, facilitating simultaneous off-line clamping and in-machine cutting, thereby maximizing equipment efficiency.
2.6 Precision-Oriented Design Features
The ZD-V855 boasts several precision-oriented design features ensuring unmatched machining accuracy. Its high-precision spindle, coupled with an advanced drive system, guarantees exact positioning and seamless rotation. Equipped with pre-stretched, high-quality ball screws and linear guides on its X, Y, and Z axes, the machine minimizes backlash and enhances repeat positioning accuracy. This ensures consistent production of components with stringent tolerances, aligning with the highest industry quality standards.
The machine's sophisticated cooling and lubrication systems are integral to its precision. The cooling system effectively dissipates machining-generated heat, preventing thermal distortion and maintaining workpiece accuracy. Meanwhile, the lubrication system promotes smooth axis movement, minimizing friction and wear, thereby supporting the machine's long-term accuracy and reliability.
2.7 Cost-effectiveness and Return on Investment
Choosing the ZD-V855 vertical machining center is an economically wise decision. Its superior performance capabilities allow you to enhance production efficiency, lower per-unit production costs, and boost overall productivity. Its robust durability and minimal maintenance needs mean reduced downtime and repair costs throughout its lifespan, ensuring a rewarding investment.
By handling complex machining processes internally, the machine diminishes the necessity for outsourcing, saving valuable time and resources. Over time, the ZD-V855 not only satisfies your current machining requirements but also empowers you to remain competitive globally, enabling the efficient production of high-quality products.
2.8 Customization Options Tailored to Your Needs
Recognizing the distinct needs of different manufacturing operations, we provide a spectrum of customization options for the ZD-V855 vertical machining center. Whether optimizing the machine for specific workpieces, integrating it into existing production lines, or enhancing capabilities for certain industry applications, our expert team is poised to assist.
For instance, we can tailor the spindle speed and torque to align with your typical material and machining processes. If handling tough metals demanding high-power cuts, we can adjust the spindle to deliver requisite force while preserving precision. Tooling configuration modifications, such as special-purpose tool holders or expanded tool magazine capacity, can also be implemented to meet your specific machining requirements.
We also offer automation customization solutions. To enhance productivity, we can introduce automated solutions like robotic loading and unloading systems, conveyor belts, or other material-handling equipment, thus reducing manual labor while heightening consistency and efficiency in your production workflow.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is meticulously crafted with user - centric operation at its core. Featuring an exceptionally intuitive control panel, it ensures that even operators with minimal experience can navigate with ease. The panel boasts a large, high - resolution display that delivers crystal-clear insights into the machining process, complete with real - time status updates, comprehensive tool paths, and easily decipherable error messages, enhancing operator confidence and efficiency.
To maximize the value you and your team derive from the ZD - V855, we provide all-encompassing training support tailored to your needs. Our robust training programs delve into every facet of machine operation, from fundamental setup and programming to sophisticated machining techniques. We offer flexible training options, including on - site sessions at your facility or convenient online webinars. Our adept trainers, armed with years of experience, are ready to tackle your queries, ensuring your team operates the machine with unparalleled confidence and skill.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center stands as a beacon of excellence with a documented history of success. It has been embraced by a myriad of manufacturing companies globally, cutting across diverse industries. Our esteemed clients have witnessed profound enhancements in production efficiency, product quality, and competitive edge, owing to the integration of the ZD - V855 into their operations.
Here are some testimonials from our delighted clientele:
- "Since integrating the ZD - V855, our machining accuracy has seen remarkable improvements, allowing us to achieve tolerances previously deemed unattainable. This advancement has unlocked new business vistas for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is a powerhouse of productivity. Its seamless operation, unwavering reliability, and exceptional after - sales support from Zhide CNC are unparalleled. Their swift and efficient response to any issues ensures our operations remain uninterrupted." - [Customer Name 2], Automotive Parts Manufacturer.
These accolades underscore the ZD - V855's superior quality and performance. Our unwavering confidence is that you will reap similar rewards when you choose to integrate our machine into your manufacturing journey.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Aligned with the revolutionary Industry 4.0 wave, the ZD - V855 vertical machining center is meticulously engineered for flawless integration into smart manufacturing frameworks. Outfitted with sophisticated connectivity capabilities, it enables seamless communication with other machines, sensors, and comprehensive enterprise systems. This integration facilitates real - time data collection and analysis, offering you invaluable insights to refine your production processes.
For example, by integrating with robust production planning software, the ZD - V855 ensures that machining operations are in perfect harmony with overarching production timelines, optimizing resource management and minimizing idle time. Remotely monitor essential KPIs, including spindle utilization, cycle times, and tool wear through a secure web interface. This data-driven manufacturing approach not only pinpoints improvement areas but also empowers predictive maintenance, mitigating unexpected breakdowns and expensive downtimes.
Furthermore, the ZD - V855 can flourish as part of an expansive network of interconnected machines, crafting a symbiotic smart factory environment. In this ecosystem, machines collaborate and share data to accomplish unified production objectives. For instance, if a machine identifies a tool shortage, it can autonomously request a replacement from a centralized tool storage, guaranteeing uninterrupted operation.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our unwavering commitment to sustainability is embodied by the ZD - V855, which epitomizes our eco-conscious philosophy. Engineered to minimize energy consumption without sacrificing performance, its efficient spindle drive system and advanced power management features significantly curtail electricity usage, leading to lower operational costs and a substantial reduction in carbon footprint.
Our cooling and lubrication systems are crafted with environmental mindfulness. We utilize eco-friendly coolants and lubricants that are biodegradable, exerting minimal environmental impact. The machine's thoughtful design facilitates the seamless recycling of components at the end of their lifecycle, promoting waste reduction and championing a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
When you invest in the ZD - V855, you are securing not just a solution for today, but a strategic advantage for tomorrow's manufacturing landscape. As technological advancements continue to surge and manufacturing demands grow increasingly complex, the ZD - V855 stands ready to evolve alongside you. This state-of-the-art machining center is designed for seamless upgrades, ensuring you can effortlessly integrate the latest software and hardware enhancements, keeping your operations future-ready and competitive.
Our dedicated R & D team is at the forefront of innovation, consistently enhancing the capabilities of our machines. We proudly offer regular software updates that not only introduce brand-new features but also significantly boost performance. Envision future updates that might bring advanced machining algorithms, providing unparalleled precision, or improved compatibility with cutting-edge manufacturing technologies, ensuring your operations always lead the pack.
Furthermore, the ZD - V855's ingenious modular design is crafted for effortless hardware upgrades. Whether you're looking to boost spindle speeds, integrate additional axes for intricate machining tasks, or swap out components for more advanced alternatives, you'll find adapting your machine for superior performance is simple. Stay ahead of the competition with ease and flexibility.
The ZD - V855 vertical machining center is not just a machine; it's a comprehensive strategy for modern manufacturing excellence. It combines a wealth of high-end features, a plethora of customization options, and an unwavering commitment to quality and sustainability. This makes it an ideal choice for forward-thinking manufacturers eager to elevate their operations. We are excited about the prospect of partnering with you and are dedicated to helping you achieve your manufacturing aspirations. Should you have any questions or wish to discuss your specific needs, please reach out to us without hesitation.
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