Product Description
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ZD-65GY Machining Center: A Premium Choice for High-Performance Machining
The ZD-65GY machining center of Dalian Zhide Numerical Control Technology Co., Ltd. stands as a beacon of advanced technological integration and exquisite craftsmanship, offering a seamless blend of high efficiency and precision in its solutions tailored for various industrial processing demands. This machine tool equipment epitomizes innovation and capability, ensuring that each machining need is met with unparalleled accuracy and efficiency.
Powerful Machining Capability
- Spacious Worktable and Excellent Load-Bearing Capacity: Featuring a generously sized worktable measuring 700×420mm, the ZD-65GY boasts an impressive load capacity of 400kg. This ample worktable accommodates a diverse range of medium-sized workpieces, providing steadfast support throughout the machining process. Ideal for machining mechanical components, structural pieces, and heavy disc parts, it facilitates precision in milling, drilling, and a variety of other operations, ensuring each task is executed with excellence.
- Sufficient Stroke Range to Meet Diverse Machining Needs: With a comprehensive stroke range-620mm on the X-axis, 420mm on the Y-axis, and 330mm on the Z-axis-this machine tool is engineered to masterfully handle complex part designs. Whether crafting molds with intricate deep cavities, multi-angle contours, or precisely positioned holes, these stroke capabilities allow for precise cutter movement in every direction, delivering unmatched accuracy and craftsmanship in every machining task.
High-Precision Machining Accuracy
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Precision Spindle System Ensures Machining Accuracy: Equipped with a cutting-edge BT30 spindle reaching up to 18,000rpm, the ZD-65GY utilizes a direct drive mode to significantly reduce transmission errors, guaranteeing exceptional spindle precision even at high speeds. This precision ensures that every cut is made with meticulous accuracy, resulting in superior surface finishes and exceptional dimensional standards. When working on critical precision parts, like the journals of shaft components or the end faces of disc items, the machine achieves minimal dimensional and positional tolerances, upholding the highest standards of precision.
- High-Precision Axis System and Accurate Positioning Capability: Incorporating high-precision ball screws and linear guides across the X, Y, and Z axes, the ZD-65GY ensures positioning precision to an impressive 0.005mm, thanks to advanced assembly techniques. This precision is crucial when machining parts that demand exact positional accuracy, such as circuit board mounting holes and mechanical part positioning features. The repeatability of this machine ensures consistent accuracy, even when performing repetitive processes on identical parts or features.
Advanced CNC System
- Powerful CNC System Helps Efficient Machining: Harnessing the power of the renowned Mitsubishi/Syntec CNC systems, which are acclaimed for their robust computational capabilities and comprehensive functional instructions, the ZD-65GY offers a user-friendly interface for seamless programming and control. The CNC system supports advanced features including high-speed machining, cutter radius compensation, and 3D cutter compensation. When sculpting parts with intricate geometries, like automotive or aerospace components, the system calculates precise cutter paths in accordance with design specifications, optimizing both efficiency and accuracy of the machining process.
Stable Machine Tool Structure
- High-Quality Castings and Fine Treatment Ensure Stability: The ZD-65GY is crafted with high-quality castings, subject to aging processes to eradicate internal stress, forming a robust and stable structure. This foundational stability enhances the machine's rigidity and durability, preventing deformation during prolonged use, and maintaining precision accuracy over time. In continuous operation settings, such as mass production, the cast structure ensures sustained performance and machining precision, embodying reliability and long-term operational excellence.
- Ingeniously Thought-Out Layout and Reinforcement Design Elevate Performance: The meticulously crafted layout of the ZD-65GY's overall structure ensures a seamless integration of components. Especially in critical sections like the column and bed, the integration of reinforcing ribs remarkably enhances the machine's rigidity, effectively minimizing vibrations during machining. Moreover, the ingeniously designed heat dissipation channels significantly mitigate the impacts of thermal deformation, thereby preserving machining precision and enabling the machine to maintain exceptional performance across diverse environments.
Versatile Configuration Options for Tailored Solutions
- Comprehensive Tool System Accommodates Various Machining Processes: This advanced machine tool is compatible with the BT30 tool system, offering flexibility in tool selection, including milling cutters, drills, taps, amongst others. This adaptability empowers the ZD-65GY to proficiently execute a wide range of machining processes such as face milling, contour milling, drilling, and tapping, thus catering to the diverse machining requirements of numerous industries. For instance, when dealing with parts of varying materials and shapes, the ideal tool can be selectively employed for optimized machining efficiency.
- Advanced Automation Options Enhance Production Efficiency: A suite of automation solutions, including automated loading and unloading equipment and an automatic tool changer, are available to boost production. In high-volume production settings, the automated loading and unloading equipment seamlessly integrates with the machine, significantly amplifying production efficiency and reducing labor costs. The introduction of an automatic tool changer further elevates automation levels, curtailing auxiliary machining time, thereby substantially enhancing overall machining efficiency.
Assured Quality through Rigorous Standards
- Comprehensive Quality Inspection Process Secures Excellence: In crafting the ZD-65GY, Dalian Zhide Numerical Control Technology Co., Ltd. adheres to a stringent quality inspection protocol. From the rigorous selection and inspection of raw materials, precise assessments during parts processing, to exhaustive performance evaluations post-assembly, every step is meticulously scrutinized to uphold quality. For instance, post-spindle assembly, it undergoes rigorous dynamic balance and precision assessments to ensure it meets elite quality and performance benchmarks.
- Exceptional After-Sales Service System Ensures User Satisfaction: The firm boasts a dedicated after-sales team providing extensive technical support and service. During installation and commissioning, on-site guidance ensures accurate setup and smooth operation. Comprehensive operational training equips users with essential operation and maintenance insights. Throughout equipment utilization, the after-sales team promptly addresses maintenance needs, offering swift and effective service to prevent production disruptions. Moreover, regular user visits capture feedback, fostering continuous enhancement in product and service quality.
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