Highlighting the Pinnacle of Precision: The ZD - V1160 Machining Center
Esteemed and Cherished Customer,
My name is Kin, and I represent the esteemed Dalian Zhide Numerical Control Technology Co., Ltd. As specialists in the CNC machine tool sector, we pride ourselves on delivering products and services of unparalleled quality. It is with great excitement that I present to you our extraordinary ZD - V1160 Machining Center-a masterpiece in modern machining technology.
1. A Glimpse into Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, Dalian Zhide Numerical Control Technology Co., Ltd has been passionately devoted to the research, development, production, sales, and exceptional after-sales services of CNC machine tools. Our dedication is evident in our expert R & D team, state-of-the-art production facilities, and rigorous quality control systems. We have proudly achieved numerous certifications including the ISO9001 international quality system and the prestigious EU CE certification. Our products have been met with acclaim both domestically and internationally, empowering countless customers to significantly boost their production efficiency and product quality.
2. Unveiling the Comprehensive Features of the ZD - V1160 Machining Center
The ZD - V1160 stands as a beacon of high-performance machining excellence, engineered to satisfy the multifaceted demands of contemporary manufacturing landscapes. Renowned for its remarkable stability, precision, and formidable processing power, this machining center emerges as the optimal selection for industries as varied as automotive, aerospace, precision machinery, and mold fabrication.
3. Ingenious Structural Design
3.1 Robust High-Strength Casting
Crafted from the resilient Meehanite cast iron, the primary components of the ZD - V1160, such as the bed, column, and saddle, undergo meticulous annealing treatment to alleviate internal stress. This process endows the components with exceptional vibration absorption and enduring stability, significantly mitigating the effects of cutting forces on machining accuracy and guaranteeing unwavering machine stability during high-speed and heavy-load operations.
3.2 Unyielding Rigid Structure
Adopting a robust box-type structural design, the machine boasts superior rigidity and strength. The expansive guide rails coupled with large-diameter ball screws facilitate seamless movement across all axes, ensuring precision positioning. The symmetrically arranged support structure elevates the machine tool's overall stability, allowing it to endure substantial cutting forces without succumbing to deformation.
4. Technical Specifications Unveiled
4.1 Worktable Excellence
- Size: The expansive worktable of the ZD - V1160, measuring 1200×600mm, offers a generous workspace, accommodating a diverse array of workpiece sizes for machining.
- Load Capacity: With an impressive load-bearing capacity of up to 1000kg, this worktable is engineered for processing large-scale, heavy-duty workpieces.
- Ingenious T - Slots: Featuring T-slots configured with specific numbers, widths, and pitches (refer to the product manual for precise details), the worktable ensures convenient and secure workpiece and fixture clamping during machining operations.
4.2 Precision Axis Movement
Item |
Unit |
ZD - V1160 |
System - Operating System |
Set |
Mitsubishi/Fanuc |
Worktable - Worktable Surface Size |
mm |
1200*600 |
Worktable - Worktable Load - Capacity |
kg |
1000 |
Stroke - Left - Right Stroke (X) |
mm |
1100 |
Stroke - Front - Rear Stroke (Y) |
mm |
610 |
Stroke - Up - Down Stroke (Z) |
mm |
610 |
Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With a travel range of 1100mm, the X-axis provides extensive horizontal movement, adeptly meeting the processing demands of long-sized workpieces.
- Y - Axis Travel: The Y-axis offers a travel range of 610mm, supplying ample space for machining tasks involving front-to-back workpiece dimensions.
- Z - Axis Travel: At 610mm, the Z-axis travel is designed to cater to workpieces of varying heights, ensuring comprehensive machining capabilities.
- Swift Fast-Moving Speed: The rapid speed of 36m/min across the X, Y, and Z axes minimizes non-cutting durations, thereby elevating your production efficiency.
- Precision Positioning AccuracyWith a remarkable positioning accuracy of 0.004/300mm across each axis and a staggering repeat positioning accuracy of ±0.002/300mm, this CNC marvel ensures that every workpiece meets the highest standards of precision. Trust in our meticulous engineering to achieve your most stringent machining requirements.
4.3 Spindle
- Spindle TaperThe spindle's BT40/BT50 taper (select to suit your unique needs) boasts formidable clamping force, offering unrivaled stability for your tool even during high-speed rotations. This enhances the precision and reliability of your cutting processes.
- Spindle SpeedBoasting an adaptable spindle speed range of 8000/10000 rpm (belt/direct-drive options), our spindle expertly caters to diverse machining processes and material types. Choose higher speeds for aluminum alloys to achieve superior surface finishes, or opt for lower speeds for high-hardness alloy steel, ensuring maximum tool resilience and machining excellence.
- Spindle PowerEmpowered by a robust 15/18.5KW spindle motor, this cutting-edge machine delivers ample power for high-speed and demanding cutting operations. Seamlessly process an array of materials-steel, cast iron, aluminum alloy, and non-metallic-thanks to our power-driven spindle's exceptional performance.
4.4 Tool System
- Tool Magazine CapacityEnhance your workflow with the ZD-V1160's versatile tool magazine (refer to the product manual for specifics), capable of storing multiple tools. Enjoy automated tool changes during machining for minimized downtime and elevated production efficiency.
- Tool Change TimeExperience swift tool changes with minimal disruption (details in the product manual), ensuring a seamless transition between machining processes and minimizing production interruptions. Efficiency redefined.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 is a powerhouse in milling, from face and end milling to contour milling, delivering high-precision results. Its high-speed spindle and precision axis control handle complex shapes with ease, ensuring smooth surfaces and exact dimensional accuracy. Perfect for precise mold cavity milling, guaranteeing superior mold quality every time.
5.2 Drilling
Achieve impeccable hole accuracy and perpendicularity in drilling with our machine. The high-torque spindle swiftly drives drill bits through various materials, supported by precise axis positioning to meet design specifications. Essential for parts demanding numerous holes, like engine blocks.
5.3 Tapping
Master tapping operations with the ZD-V1160, designed for high-speed, precision threading. Maintain thread quality and pitch accuracy in both small and large-diameter threads, ensuring stability throughout the tapping process.
6. Control System
Equipped with an advanced control system (choose from Mitsubishi/Fanuc), the ZD-V1160 offers an intuitive interface, user-friendly programming, and high-speed processing capabilities. Benefit from automatic machining control, real-time status monitoring, error diagnosis, and alarm functions for seamless operation and maintenance.
7. Optional Accessories
To tailor the ZD-V1160 to your precise processing requirements, explore our range of optional accessories, including:
- Fourth-Axis Rotary Table: Unlock the full potential of your machining capabilities with this exceptional accessory. Designed to expand the machine's operational range, it empowers you to tackle intricate curved surfaces and components requiring multi-faceted processing. Perfectly suited for tasks like impeller manufacturing, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes, mastering the machining of sophisticated blade surfaces with precision and efficiency.
- Cooling and Lubrication Systems: Elevate your machinery's performance with our diverse range of cooling and lubrication systems, each tailored to assure uninterrupted machine functionality during operations. Our robust high-pressure cooling mechanism effectively dissipates heat from the tool and workpiece, optimizing surface finish quality and significantly prolonging tool lifespan. Complementing this, our automatic lubrication system guarantees the fluidity of all moving components, minimizing wear, tear, and maintenance overheads.
- Tool Monitoring System: Enhance operational accuracy and efficiency with our real-time tool monitoring system. This cutting-edge technology vigilantly tracks tool wear and breakage during machining. Upon detecting potential tool failures, it promptly triggers an alarm, empowering operators to swiftly replace the tool and avert costly processing errors and material wastage.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production success, we present a robust and comprehensive after-sales support program designed to ensure your peace of mind:
- Installation and Commissioning: Our expert technical team offers seamless on-site installation and commissioning services, guaranteeing your machine's rapid transition to operational status.
- Training: Empower your team with our thorough training sessions, equipping operators and maintenance personnel with essential operational and maintenance expertise for optimized machine utilization.
- Warranty: The ZD-V1160 is backed by an [X]-month warranty, ensuring confidence in your investment. Within this period, any quality issues will be addressed with complimentary repairs or part replacements.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to resolve inquiries and technical challenges. We also extend our support through remote assistance, leveraging the Internet for quick resolutions tailored to your needs.
9. Conclusion
Experience unparalleled performance and reliability with the ZD-V1160 machining center. Its superior structural design, high-precision capabilities, and exemplary after-sales service offer an unbeatable solution for your manufacturing requirements.
To tailor the most effective machining solution for your needs, we invite you to share the engineering drawings of the components you intend to process. This will enable us to meticulously assess your specific demands and recommend the optimal configuration and accessories for the ZD-V1160.
For any inquiries or additional information, do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you and contribute to your business's elevated success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.